Best 60kW DC EV Charger Manufacturer & Factory

High-efficiency, scalable, and grid-ready DC Fast Charging systems. Engineered for commercial fleets, destination parking networks, and enterprise operators worldwide.

98.5%
Power Module Efficiency
150+
Global Compliance Certs
<15 mins
Diagnostic Response Time
1.2GW
Annual Manufacturing Capacity
Industrial Power Pioneers

Welcome to MIDA GROUP

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd.

Mida Cable manufactures a comprehensive range of EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and DC fast charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GBT (200A–1000A), and NACS connectors (250A–600A).

MIDA EV Power produces a full lineup of EV charging stations, such as 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC chargers, 360kW–1440kW split-type DC fast chargers, 20kW–50kW wall-mounted DC chargers, and 60kW–480kW floor-standing DC fast charging stations.

MIDA New Energy specializes in EV charger power modules, offering 20kW–60kW standard modules, 40kW–125kW liquid-cooled modules, 30kW–62.5kW bidirectional modules, and 20kW–45kW V2G charging modules.

ISO9001:2015 IATF 16949 CE & TUV Certified UL & CSA Compliant OCPP 2.0.1 Stack
MIDA manufacturing processes and certifications

Whitepaper: Strategic Value of 60kW DC Charging

Analyzing the role of 60kW DC Fast Chargers in optimizing Total Cost of Ownership (TCO) and grid stability for commercial environments.

1. The Sweet Spot of EV Infrastructure Architecture

In the rapidly evolving landscape of public and private electric vehicle charging infrastructures, selecting the optimal power output is a multi-dimensional challenge. For decades, operations faced a binary decision: low-capacity AC level 2 charging (7kW to 22kW) or ultra-fast, high-power DC charging (150kW to 350kW). The former resulted in long dwell times, while the latter imposed prohibitive grid connection fees, peak-demand charges, and severe transformer stress.

The 60kW DC EV charger represents the optimal compromise for modern utility management. Operating at a capacity that fits well within typical medium-voltage commercial service limits, it delivers a substantial speed enhancement over AC charging (restoring up to 200 kilometers of range in under 45 minutes) without triggering massive infrastructure upgrade expenditures. For delivery fleets, workplace grids, destination hospitality, and multi-tenant housing, this "sweet spot" ensures optimal turnaround times and asset utilization.

2. Thermal Dynamics and Module Modularization

Modern EV charger reliability is directly tied to thermal performance and component isolation. A high-quality 60kW DC charging system relies on hot-swappable power modules (such as our 20kW, 30kW, or 40kW standard variants). This modular structure prevents total system failure; if one module experiences an anomaly, the controller isolates it, allowing the remaining modules to continue operating at a slightly reduced power output.

Thermal management within MIDA’s 60kW DC systems combines advanced aerodynamic design with intelligent fan speed control. By utilizing a closed-air loop design for delicate circuit boards and an isolated duct for the high-temperature power components, we limit dust intrusion and corrosive humidity. For harsh industrial environments, we offer customized liquid-cooled architectures that prevent thermal derating even at ambient temperatures exceeding 50°C.

3. Dynamic Load Balancing and Grid Integration

As commercial facilities scale their EV charging fleets, local grid capacity quickly becomes a bottleneck. To counter this, our chargers feature Dynamic Load Balancing (DLB). When multiple vehicles connect to a dual-connector 60kW station, the controller communicates with the EV's Battery Management System (BMS) via ISO 15118 to allocate power dynamically based on the state-of-charge (SoC) and temperature of each vehicle's pack.

Furthermore, integration with local Building Management Systems (BMS) and smart grids enables Peak Shaving. By responding to external OpenADR (Open Automated Demand Response) signals, the charger can modulate its peak draw to prevent the facility from crossing tariff thresholds, drastically reducing operational energy costs.

Our Core Engineering Divisions

Discover our specialized engineering verticals, from advanced silicon-carbide power modules to ultra-durable liquid-cooled connector cables.

EV Charging Power Modules
  • 30kW to 80kW AC/DC charging module integration
  • 40kW to 125kW Liquid-cooled high-efficiency modules
  • 20kW to 62.5kW Bidirectional modules for V2G/V2H applications
  • Advanced SiC (Silicon Carbide) switching architecture
EV Charging Power Module
Connectors & Cooling Units
  • 500A/600A CCS1 & CCS2 high-power liquid-cooled systems
  • NACS (Tesla standard) & CHAdeMO ergonomic plugs
  • 3.5kW to 9kW integrated and split cooling unit blocks
  • Extreme durability tested to over 10,000 mating cycles
DC Charging Connector & Liquid Cooling Unit
DC Fast Charger Stations
  • 7kW to 60kW Mobile DC and emergency recovery units
  • 20kW to 80kW space-saving wall-mounted DC units
  • 60kW to 480kW commercial floor-mounted platforms
  • Up to 1080kW high-power split pantograph configurations
DC Fast Charger Station
BESS Charging Systems
  • Battery Energy Storage Systems from 60kWh to 2MWh+
  • Integrated solar EV charging stations with peak buffering
  • Autonomous charging robots for smart parking spaces
  • Containerized utility-scale grid balancing storage
Energy Storage Charging Station

Technical Specification & Parameter Matrix

Comprehensive layout of technical criteria and design variables for MIDA 60kW DC Charging Infrastructure.

Parameter / Feature MIDA 60kW DC Floor Station Industry Standard Requirement MIDA Strategic Advantage
Efficiency Rating ≥ 96.5% at nominal load 92% - 94% Reduced energy losses, lower heat output, extended component lifespan.
Power Factor (PF) ≥ 0.99 (at 100% load) ≥ 0.95 Minimal reactive power draw, optimizing utility transformer capacity.
Input Voltage Range 3-Phase 380V / 400V / 480V AC ± 15% AC ± 10% Excellent tolerance to grid fluctuations in remote or industrial zones.
Output Voltage 150V DC - 1000V DC (wide range) 200V DC - 750V DC Compatible with legacy 400V packs and modern 800V high-voltage platforms.
Ingress Protection IP54 / NEMA 3R (Outdoor ready) IP44 Enhanced resistance to sand, moisture, rain, and corrosive coastal salt air.
Communication Protocol OCPP 1.6J / OCPP 2.0.1 API / ISO 15118 OCPP 1.6J only Ready for future Plug & Charge functionality, grid certificates, and V2G.

Global Supply Chain & Compliance Standards

Procuring charging equipment for diverse global markets requires navigating strict compliance frameworks. MIDA Group mitigates international compliance risks by certifying all products under local safety and metrology systems prior to shipment.

In Europe, our stations conform to the CE directive and are certified by TUV Rheinland. For billing compliance, we offer stations conforming to the German Eichrecht (PTB MID) standard, which ensures that customers are billed precisely for active kilowatt-hours delivered.

For the North American market, our systems are manufactured using components certified to UL 2202 and UL 2231 standards, ensuring eligibility for state and federal infrastructure incentives (such as NEVI funding programs).

Our deep vertical integration—manufacturing cables, connectors, power modules, and enclosures in-house—ensures absolute traceability. This approach limits typical lead times to 4-6 weeks, whereas industry averages exceed 16 weeks.

Why Global Procurement Directors Choose MIDA:

  • Direct Manufacturer Pricing: By bypassing intermediaries on sub-components like connectors and cables, we offer a 15-25% TCO advantage.
  • OCPP Cloud Interoperability: Tested against 40+ global charging station management systems (CSMS) including ChargePoint, Greenlots, and Shell Recharge.
  • Pre-Sales Engineering Support: Comprehensive grid site-planning assistance, SLD (Single Line Diagram) drafting, and structural foundation design.
  • High MTBF (Mean Time Between Failures): Core power stages engineered for an MTBF exceeding 100,000 operating hours.

Expert Q&A: Technical Specifications & Integration

Get answers to common technical, electrical, and commercial integration questions regarding 60kW DC Fast Chargers.

What are the electrical input requirements for a 60kW DC charging station?
A 60kW DC fast charger requires a 3-phase AC input supply. Standard configurations operate on 380V/400V/415V AC at 50/60Hz, requiring a rated input current of approximately 100A to 110A per phase. The system must be protected with an upstream circuit breaker (typically rated at 125A or 150A) to ensure safe margins during peak continuous draw.
Can a 60kW DC charger dynamically allocate power across multiple vehicles?
Yes. When configured with dual connectors (e.g., CCS1 + CCS2, or dual CCS2), MIDA's 60kW stations feature intelligent dynamic load balancing. If two vehicles plug in simultaneously, the system can divide the power evenly (30kW + 30kW) or allocate it dynamically (e.g., 40kW + 20kW) based on the state of charge (SoC) requested by each vehicle's BMS.
How does the ambient operating temperature affect charger output?
Standard air-cooled chargers begin to derate output power when ambient temperatures exceed 45°C (113°F) to prevent damage to internal switches. MIDA designs its power modules with over-specified heatsinks and high-CFM variable fans, shifting the derating threshold up to 50°C. For extreme climates, we offer liquid-cooled sub-assemblies to maintain peak output across a wider range of operating conditions.
Is OCPP 2.0.1 support backward compatible with older billing backends?
Yes, our firmware stack supports both OCPP 1.6J and OCPP 2.0.1. The controller can be configured to communicate using the specific protocol variant required by your chosen network operator. If your backend platform updates from 1.6J to 2.0.1 in the future, the charger can be upgraded remotely via an over-the-air (OTA) update without needing hardware modifications.
What are the advantages of using Silicon Carbide (SiC) modules instead of traditional silicon IGBTs?
Silicon Carbide (SiC) MOSFETs offer superior switching speeds and significantly lower thermal dissipation losses compared to traditional IGBTs. This increases the module's power conversion efficiency to over 96.5%, reduces the required chassis size, and lowers cooling demands, resulting in lower long-term operating costs and quieter fan operation.

Corporate News & Engineering Insights

Stay informed with technical analyses and product updates straight from the MIDA R&D labs.

E-bus pantograph dome advantages
What are the advantages of an e-bus pantograph dome?
In contrast to classic plug-in charging systems, e-bus pantograph domes enable automated fast charging directly from grid connections overhead. This optimizes route times and minimizes manually operated operations...
Date: 26-07-12 Read Article
Charging time with e-bus pantograph
How long does it take to charge with an e-bus pantograph?
The charging time depends on the battery capacity and the station's configuration. High-power systems can replenish significant fleet range in minutes during passenger boarding periods...
Date: 26-07-12 Read Article
Installing Pantograph Up Charger System Dome
How to Install the Pantograph Up Charger System Dome for Electric Bus
Installing a “Pantograph Up” system dome requires careful alignment with municipal structural engineers and connection to utility lines. Here is a step-by-step layout of electrical clearances...
Date: 26-07-12 Read Article
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