Best 120kW Charging Station Manufacturer & Factories

High-Power DC Fast Chargers (OCPP 1.6J/2.0.1) Engineered for Fleet Operators, Charging Networks, and Commercial Infrastructure.

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Industrial-grade charging modules, high-current connectors, and integrated DC charging stations certified for global deployment.

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Welcome to

MIDA GROUP

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd. Our deep vertical integration enables us to control every step of the value chain, from structural copper core extrusion to complex dynamic load balancing firmware execution.

Mida Cable: Manufactures premium EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and Ultra-High-Power DC charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GBT (200A–1000A), and NACS connectors (250A–600A).
MIDA EV Power: Produces a complete portfolio of EV chargers, including 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC fast units, 360kW–1440kW split-type DC systems, 20kW–50kW wall-mounted DC units, and 60kW–480kW floor-standing DC charging stations.
MIDA New Energy: Pioneers clean-energy power modules, including 20kW–60kW standard modules, 40kW–125kW liquid-cooled modules, 30kW–62.5kW bidirectional modules, and 20kW–45kW V2G charging modules.
MIDA Certification Logo Shield

Technical Whitepaper: 120kW DC Fast Charging Architecture

An authoritative analysis of modular system topology, power conversion efficiency, and hardware compliance requirements for utility-grade operations.

Modular Power Topology

Modern 120kW charging stations rely on discrete, hot-swappable sub-modules. By utilizing four 30kW or three 40kW AC/DC converters (such as the MIDA UR100030), the system ensures high redundancy. If a single module experiences a thermal or electrical fault, the system dynamically reroutes power, allowing uninterrupted charging at reduced output (e.g., 80kW or 90kW) instead of suffering a complete station shutdown.

Grid Integration & THD

Direct Grid Integration demands strict adherence to Power Factor (PF ≥ 0.99) and Total Harmonic Distortion (THD ≤ 5%) targets to prevent utility line degradation. MIDA stations leverage active power factor correction (APFC) circuits and LLC resonant converter architecture, delivering power conversion efficiency exceeding 95.5% at nominal utility input.

Dual-Outlet Energy Allocation

A premium 120kW charger utilizes dual outputs (CCS1, CCS2, or NACS) featuring intelligent dynamic power sharing. Through CAN bus signaling, the central control board automatically allocates power (60kW+60kW split or a 90kW+30kW shift) based on the state of charge (SoC) and chemical limits requested by each vehicle's BMS.

95.8%
Peak Power Efficiency
< 30 Mins
Average 20-80% Charge
IP55 / IK10
Ingress & Impact Class
100k+ Hrs
Controller MTBF

Core Product Categories

Engineered options from portable AC accessories to megawatt-level grid-buffering architectures.

Wall-Mounted and Mobile EV Charger Production
AC EV Charger
Wall-Mounted / Mobile residential and light-commercial smart chargers operating from 7kW up to 80kW.
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DC Charger Station Cabinet
DC Charger Station
From fast 60kW–480kW floor-standing stations to integrated split HPC architectures scaling up to 1440kW.
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Battery Energy Storage System Integrated Charger
BESS Charging Station
Advanced hybrid utility configurations featuring storage capacity from 60kWh up to 2MWh to mitigate high demand fees.
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Localization Support, Supply Chain & Global Compliance

How MIDA ensures localized operational readiness, high-quality certification pathways, and continuous uptime.

Regulatory Compliance

Navigating the regional certification landscape is critical. MIDA stations are fully certified across leading regulatory frameworks, including CE (IEC 61851-1/23) for European markets, UL 2202 / cUL for North America, and Eichrecht calibration compliance for public billing in Germany. We incorporate Type B RCD current leakage protection and MID-approved billing meters.

China Supply Chain Advantage

Operating from the key industrial hubs of Shanghai and Shenzhen, MIDA harnesses the world's most integrated EV charging supply chain. We procure premium copper cores, high-grade silicon carbide (SiC) MOSFETs, and custom extruded aluminum enclosures directly from localized tier-1 component suppliers. This integration reduces production turnaround times and provides a 25-35% total cost of ownership (TCO) advantage.

Localized Support & SLA

Operational uptime is critical. MIDA provides global CPOs and fleet operations with structured Level-3 technical support. This includes remote diagnostics through OCPP 1.6J/2.0.1 JSON API nodes, modular replacement parts stored in regional transit warehouses (Europe & North America), and certified local installation partner training modules.

Main Product Configurations & Portfolios

Explore our four primary lines of charging components and power distribution units.

EV Charging Power Module Showcase

EV Charging Power Modules

  • 30kW to 80kW AC/DC Charger Modules
  • 30kW to 60kW DC/DC Converters
  • 40kW to 125kW Liquid-Cooled Modules
  • 20kW to 45kW Bidirectional V2G Units
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DC Charging Connector and Cooling Units

DC Connectors & Cooling

  • 500A/600A Liquid Cooled CCS Connectors
  • 125A to 350A NACS & CHAdeMO Plugs
  • 1500A Megawatt Charging System (MCS)
  • 3.5kW to 72kW High-Capacity Cooling Units
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DC Fast Charger Station Units

DC Fast Charging Stations

  • 20kW to 80kW Wall-Mounted Units
  • 60kW to 480kW Floor-Standing Piles
  • 600kW to 1080kW Liquid-Cooled Hubs
  • 360kW to 1680kW Split Dispatch Stations
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Energy Storage Charging Station Portfolio

Energy Storage Systems

  • 15kW to 480kW Mobile ESS Chargers
  • 65kWh to 200kWh Emergency Rescue Piles
  • 165kWh Automated EV Charging Robot
  • Up to 2000kWh Solar-Battery Microgrids
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Localized Application Scenarios for 120kW DC Chargers

Analyzing optimal duty cycles and deployment topologies across critical urban infrastructure use cases.

Commercial & Fleet Depots

For last-mile delivery vans and municipal utility vehicles, a 120kW station offers the ideal speed/cost ratio. Operating on 3-phase 400V/480V utility mains, these chargers replenish standard commercial battery capacities (60–90kWh) within 45 minutes during shift rotations or overnight schedules.

Retail & Hospitality Parking Hubs

Retailers leverage 120kW stations with dual charging guns to support two electric vehicles at 60kW each. This dynamic power splitting keeps vehicles charging for an average dwell time of 30 to 45 minutes, matching target customer shopping habits while providing high infrastructure turnover.

Highway Fast-Charge Corridors

In transit networks, 120kW units act as dependable hubs alongside ultra-fast charging systems. By deploying these stations in high-temperature or high-altitude environments, operators can deliver stable charging curves using MIDA's advanced IP55 thermal management.

Corporate News & Innovation

Stay updated with the latest breakthroughs in high-power pantographs and heavy-duty electric bus charging interfaces.

Electric Bus Pantograph Dome Installation

What are the advantages of an e-bus pantograph dome?

In contrast to classic plug-in charging systems, e-bus pantograph connections support automated high-power charging at depots and route terminals, reducing physical driver wear and tear.

Date: 2026-07-12 View More
Heavy Duty Charging Pantograph Operation

How long does it take to charge with an e-bus pantograph?

The charging duration depends directly on current battery capacity limitations and output parameters. High-current pantographs can deliver up to 600kW, restoring bus reserves within minutes.

Date: 2026-07-12 View More
Installing Pantograph Charging Dome Systems

How to Install the Pantograph Up Charger System Dome for Electric Bus

Installing a specialized "Pantograph Up" dome system requires precise alignment, robust overhead structural support, and integration with local electric grids to ensure safety.

Date: 2026-07-12 View More

Technical Q&A: 120kW EV Charging Systems

Detailed technical answers to common integration questions from Charge Point Operators (CPOs) and electrical contractors.

Q1: Can a 120kW DC Fast Charger charge two vehicles simultaneously?
Yes. Premium 120kW configurations utilize dual connector outlets (e.g., dual CCS2 or NACS) and feature dynamic load balancing. When two vehicles plug in simultaneously, the internal controller divides the output to deliver 60kW to each port, adjusting power dynamically as charging profiles shift.
Q2: What electrical input infrastructure is required to install a 120kW charging station?
A standard 120kW DC fast charger requires a 3-phase grid connection. For typical AC/DC module efficiency ratings, the input line must support roughly 130kVA to 140kVA of apparent power. Operating voltages typically range between 380V and 480V AC (50Hz/60Hz), depending on local utility configurations.
Q3: How does the system handle high-temperature and sub-zero operational environments?
MIDA's 120kW charging stations are engineered to operate between -30°C and +50°C. High-performance air ducts and smart speed-controlled fan arrays prevent overheating. For more extreme conditions, our liquid-cooled line uses closed-loop coolant lines to maintain optimal module temperatures.
Q4: Does the charging station support custom integration with backend management systems?
Absolutely. All MIDA DC charging stations run standard OCPP 1.6J or OCPP 2.0.1 protocols. This allows operators to integrate the chargers with existing billing systems, fleet dispatch software, load management programs, and custom user portals.

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Select from our range of power adapters, heavy-duty chargers, and liquid-cooled modular accessories.

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MIDA Factory Manufacturing Line and R&D Base