China Split DC EV Charger Manufacturers & Factories

High-Power Distributed Fast Charging Systems & Megawatt Charging Solutions for Next-Gen Global Electrified Fleets and Charging Infrastructure Networks

High-Power DC Charging Solutions

Explore our premium grade split and integrated fast charger piles, delivering rapid, highly efficient power delivery for light, medium, and heavy-duty electric vehicles.

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The Evolution of Split-Type (Distributed) DC EV Charging Architectures

In the rapidly scaling world of electric vehicle infrastructure, the architecture of charging stations determines their longevity, cost-effectiveness, and service availability. Traditional integrated chargers housing the rectifier, controller, and dispenser in a single enclosure face critical physical constraints under high-capacity demands. To achieve ultra-fast charging outputs exceeding 360kW without compromising valuable site real estate, the transition to Split-Type (Distributed) DC Charging Architectures is imperative.

By separating the central power generation cabinet (where high-voltage AC-to-DC conversion occurs) from the compact user dispenser terminals, charge point operators (CPOs) gain unparalleled scalability. Power cabinets can be centrally located in utility rooms or secured perimeters, leaving space-constrained user dispenser blocks positioned right next to vehicle bays. This modular allocation prevents local acoustic pollution, facilitates easier thermal mitigation, and significantly drops operations & maintenance overheads.

Why Go Distributed?

Footprint Optimization: Space requirements at charging bays are reduced by up to 70% compared to heavy-integrated megawatt units.
Dynamic Power Allocation: Smart matrix switching routes exact power demands to individual terminals, ensuring zero wasted capacity.

Industrial EV Charging Installation

Global Infrastructure Procurement Trends & Fleet Scaling

Analyzing key industrial market behaviors across North America, Europe, and the Asia-Pacific region for large-scale electric bus, heavy transport, and urban charging hubs.

Europe & UK Market (CE/Eichrecht)
  • Demands strict Eichrecht compliance for direct consumer billing transparency.
  • Strong preference for liquid-cooled CCS2 connections reaching 400kW+ outputs.
  • High density of heavy truck depots requiring megawatt-ready split architectures.
North America (UL Listed / NACS)
  • Transitioning heavily to NACS (SAE J3400) alongside CCS1 standard formats.
  • UL 2202 and UL 2594 compliance mandatory for municipal and federal projects.
  • NEVI (National Electric Vehicle Infrastructure) funding drives demand for 150kW+ units.
Asia Pacific & Global South
  • Rapid adoption of dual-standard GB/T and CCS2 split charging stacks.
  • Integrated battery energy storage (BESS) charging piles to bypass weak grids.
  • Focus on urban fleet transit, requiring automated pantograph charging units.
Feature Parameter Integrated DC Fast Charger Split-Type DC Fast Charging Stack
Power Range 60kW to 240kW (Typical limits) 360kW to 1440kW (Up to 1.6 Megawatts)
Power Distribution Fixed or basic dual-port split Dynamic flexible matrix allocation across up to 12 outlets
Footprint at Parking Bay Large, heavy footprint cabinet per bay Slim-profile satellite dispenser with compact pedestal unit
Thermal Control Forced-air ventilation inside dispenser Liquid-cooling unit centralized in power cabinet away from users
Scalability Difficult; requires physical box replacement High; power modules added inside the main cabinet over time

Welcome to MIDA Group

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd. Together, we form an integrated R&D, manufacturing, and supply ecosystem delivering key core components and complete high-power assemblies to Tier-1 infrastructure markets globally.

Our structural framework covers the entire EV infrastructure stack: from precision raw copper extrusion to high-voltage cable formulation, advanced dynamic power control firmware, liquid-cooled connection engineering, and integrated solar-plus-storage fast-charging ecosystems.

Mida Cable
High-voltage AC/DC cables, CCS1, CCS2, NACS, and Megawatt connectors.
Mida EV Power
High-performance charging stations from 7kW up to 1440kW distributed units.
Mida New Energy
State-of-the-art power modules, liquid cooling systems, and V2G units.
Global Reach
Certified for international grid connection in Europe, Americas, & Asia.

MIDA Group Industrial Capability Matrix

Solidifying reliability through component self-reliance and comprehensive compliance testing systems.

1000A
CCS2 Cable Output
1440kW
Max Split Stack Output
125kW
Liquid Cooled Power Module
OCPP
1.6J & 2.0.1 Ready

Comprehensive Component & Complete Unit Catalog

  • Mida Cable: Manufactures a comprehensive range of EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and DC fast charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GBT (200A–1000A), and NACS connectors (250A–600A).
  • MIDA EV Power: Produces a full lineup of EV charging stations, such as 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC chargers, 360kW–1440kW split-type DC fast chargers, 20kW–50kW wall-mounted DC chargers, and 60kW–480kW floor-standing DC fast charging stations.
  • MIDA New Energy: Specializes in EV charger power modules, offering 20kW–60kW standard modules, 40kW–125kW liquid-cooled modules, 30kW–62.5kW bidirectional modules, and 20kW–45kW V2G charging modules.

Core Manufacturing Lines & Components

We build our chargers and components to endure demanding operations, with an emphasis on low temperature rises, high efficiency, and deep integration.

EV Charging Power Module
EV Charging Power Module

30kW-80kW AC/DC, 40kW-125kW Liquid Cooled, Bidirectional V2G, & MPPT modules.

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DC Charging Connector
DC Connector & Cooling

500A-600A CCS, NACS, CHAdeMO, MCS Connectors and integrated cooling units.

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DC Fast Charger Station
DC Fast Charger Station

7kW-60kW mobile, 60kW-480kW floor units, and 360kW-1680kW split charging systems.

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Energy Storage Charging Station
Storage Charging Station

15kW-480kW Mobile ESS chargers, Integrated battery piles & Solar-storage setups.

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Wall-Mounted EV Charger

Wall-Mounted/Mobile EV Charger

7kW 20kW 30kW 40kW 60kW 80kW

DC Charger Station

DC Charger Station

60kW-480kW 360kW-1440kW

BESS Charging Station

BESS Charging Station

60kWh 261kWh 418kWh 625kWh 2MkWh

Technical Roadmap & Future Outlook

How MIDA is pushing the boundary of power delivery, grid interaction, and advanced thermal management.

Liquid-Cooled Megawatt charging (MCS) & High-Performance Charging (HPC)

As commercial transport and heavy hauling fleets transition to all-electric drives, traditional 150kW or 350kW systems prove insufficient for timely charging. Our roadmap centers around liquid-cooled charging stacks capable of handling 600kW to 1200kW outputs. The core challenge of these systems lies in dissipating massive heat losses inside the cable and connector during sustained periods at 500A to 1000A flows.

Through built-in liquid cooling loops in the dispenser cable, coolant is circulated directly to the pin contacts of the CCS2 and MCS connectors. This prevents terminal temperatures from exceeding standard safety limits, while minimizing cable diameter to ensure the dispenser stays lightweight and user-friendly for vehicle drivers.

Dynamic Load Management (DLM) & Matrix Power Allocation

Rather than assigning a fixed 120kW or 180kW to each dispenser unit, our split charging stack dynamically queries vehicle battery management systems (BMS) for real-time acceptance profiles. If one vehicle requires only 30kW during its tail-end charging curve, the surplus capacity is redirected instantly to an adjacent dispenser. This maximizes operational efficiency and limits overall utility grid peaks.

Subsystem Innovation Highlights

Bidirectional V2G Power Modules:

Supporting bidirectional energy flow from vehicle to grid (V2G), enabling electric bus fleets to operate as virtual power plants (VPPs) during grid peaks.

Smart MPPT Modules for Solar-Storage Integration:

Allowing direct connection of localized photovoltaic (PV) arrays and battery energy storage systems (BESS) directly to the DC bus without multi-stage conversions.

Ultra-Fast Connector Engineering:

Developing up to 1000A liquid-cooled CCS2 plug connections and 1500A MCS solutions for commercial shipping vessels, regional aviation, and logistics trucks.

Expert Infrastructure Q&A

Technical guidance and strategic procurement insights addressing complex engineering concerns.

What is a split-type DC charging system and why is it preferred for ultra-fast charging? +
A split-type (distributed) DC charging system separates the power conversion rectifier cabinets from the actual user dispensers. The massive power electronics, power modules, cooling systems, and high-voltage electrical switchgear are housed in a centralized power stack, while the dispenser terminals positioned in the vehicle bays are slim, quiet, and highly space-efficient. This architecture is preferred for high-power charging (360kW to 1440kW) because it reduces site footprint at the parking bay, dampens fan noise next to users, and allows dynamic, matrix-based distribution of power modules across multiple vehicles.
How does liquid cooling improve the efficiency and safety of high-power charging stacks? +
When charging currents exceed 250A, the internal heat losses ($I^2R$ losses) within standard copper conductors rise exponentially, causing extreme temperature spikes. Liquid-cooled systems circulate specialized coolant through inner channels in the charging cable and directly to the connector pins. This rapid heat dissipation allows the use of thinner, more flexible cables while safely maintaining continuous currents of 500A to 1000A without overheating the handle or degrading internal insulation materials.
What compliance and safety standards must China EV charger manufacturers meet for US and EU markets? +
For European markets, manufacturers must obtain CE marking conforming to LVD, EMCD, and RED directives, alongside Eichrecht calibration compliance for legal consumer billing, and OCPP 1.6J or 2.0.1 for network interoperability. For North American deployments, systems must be UL listed (typically UL 2202 for fast chargers and UL 2594 for AC units), comply with FCC Part 15 class A emissions, meet ADA physical height access standards, and support NACS (SAE J3400) or CCS1 connector formats.
Can split DC chargers integrate with battery energy storage systems (BESS) and solar setups? +
Yes. Modern split charging architectures are designed around a common internal DC bus bar. By using dedicated bidirectional DC-to-DC converters and MPPT solar modules, localized solar arrays and Battery Energy Storage Systems (BESS) can connect directly to the main DC bus. This reduces double-conversion losses (converting DC solar output to AC and back to DC for the car), peaks-shaves local grid draws, and allows fast-charging in locations with highly restricted utility transformer capacities.
What are the differences between CCS1, CCS2, NACS, and CHAdeMO connectors manufactured by MIDA Group? +
MIDA Group designs and manufactures all primary global plug interfaces:
  • CCS1: Standard format for North American legacy networks, incorporating J1772 AC pins with dual DC fast charge pins.
  • CCS2: European and rest-of-world standard, utilizing Type 2 AC geometries with dual DC fast charge pins.
  • NACS (Tesla standard): Highly integrated, single-plug layout for both AC and DC charging, now codified as SAE J3400.
  • CHAdeMO: Japanese DC interface supporting bidirectional energy flow, popular for utility fleets.
How does an e-bus pantograph system compare to classic plug-in charging stations? +
An e-bus pantograph system allows for high-power, automated hands-free charging during route stops without driver intervention. While classic plug-in charging requires manual cable handling by depot operators, pantographs utilize automated overhead contact domes. Pantographs are split into "pantograph up" (mounted on the bus roof) and "pantograph down" (mounted on the overhead terminal structure), and can transfer huge bursts of power (up to 450kW-600kW) in short 5-to-10-minute intervals.

Corporate Developments & Technical News

Follow the latest updates on heavy duty transit electrification, pantograph installations, and next-gen fleet charging technology.

E-Bus Pantograph Dome
What are the advantages of an e-bus pantograph dome? In contrast to classic plug-in charging systems, e-bus pantographs allow hands-free automated charging at high power outputs, significantly lowering fleet terminal labor costs.
Date: 26-07-12 View More
Pantograph Charging Times
How long does it take to charge with an e-bus pantograph? The charging time depends on the battery capacity and the station output, but typically yields substantial charge status increases within 5 to 10 minutes.
Date: 26-07-12 View More
Pantograph Installation
How to Install the Pantograph Up Charger System Dome for Electric Bus. Installing a “Pantograph Up” system dome requires structural alignment of overhead trusses, precise calibration of proximity sensors, and grid-tied integration.
Date: 26-07-12 View More

Commercial & Portable Fast Chargers

Complete your deployment with our range of portable DC maintenance chargers, commercial grade pillars, and scalable dual-port systems.

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