China DC Charger 120kW Manufacturer & Factories

High-Performance, Multi-Standard Commercial EV Charging Systems for Global Infrastructure Developers, Municipal Fleets, and Charge Point Operators.

Evolution of the 120kW DC Charger: The Sweet Spot of Global Electrification

As the global EV transition accelerates, grid demands, infrastructure costs, and vehicle battery designs are shifting towards optimized power distribution. In this landscape, the 120kW DC fast charger has emerged as the definitive industry standard. Unlike 30kW destination chargers that require extended dwell times, or 360kW+ ultra-fast cooling units that require complex medium-voltage substations and high CAPEX, the 120kW profile strikes an optimal balance. It offers ideal performance per dollar, providing commercial operators with faster investment recovery and lower integration barriers.

A key trend in the development of 120kW DC charging piles is the migration towards modular matrix power allocation. By using internal 30kW or 40kW hot-swappable power modules, modern 120kW chargers can dynamically split power (e.g., 2 x 60kW) to charge two vehicles simultaneously. This dual-gun configuration matches the average charging curve of contemporary passenger EVs and commercial vans, ensuring high operational efficiency while reducing grid impact.

Grid Compatibility

120kW stations run seamlessly on standard low-voltage commercial power lines (typically 380V-480V AC), eliminating the need for expensive utility transformers.

Dynamic Split Charging

Dual-port outlets distribute power dynamically (e.g., 60kW+60kW or 80kW+40kW), maximizing station utilization and lowering wait times.

Future-Proof Standard

Native support for ISO 15118, Plug & Charge, and OCPP 2.0.1 allows simple integration with smart grids and automated billing ecosystems.

WELCOME TO MIDA GROUP

A Global Pioneer in Clean Energy Transmission & Fast-Charging Infrastructure.

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd. By controlling the entire manufacturing pipeline—from specialized copper wire draw processes to intelligent control PCB assembly—MIDA guarantees unparalleled quality control and technological consistency.

As a global supplier, MIDA Cable manufactures a comprehensive range of EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and heavy-duty DC fast charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GB/T (200A–1000A), and NACS connectors (250A–600A).

Simultaneously, our equipment division, MIDA EV Power, produces a full lineup of EV charging stations, such as 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC units, 360kW–1440kW split-type DC fast charging stacks, 20kW–50kW wall-mounted DC units, and 60kW–480kW floor-standing DC fast charging stations.

MIDA Technology Mida Group Logo
Wall-Mounted/Mobile EV Charger
7kW 20kW 30kW 40kW 60kW 80kW
DC Charger Station
60kW-480kW 360kW-1440kW
BESS Charging Station
60kWh 261kWh 418kWh 625kWh 2MkWh

China Industry 4.0: Supply Chain Resilience & Technological Superiority

Purchasing from a qualified China DC Charger 120kW Factory provides global enterprises with access to advanced power electronics ecosystems. MIDA’s production strategy integrates Industry 4.0 automation, utilizing robotic PCB placement, computerized automated testing equipment (ATE), and temperature-controlled aging chambers. This rigorous assembly pipeline minimizes defects and maximizes reliability for mission-critical operations.

Our vertical integration ensures significant supply chain advantages:

  • MIDA New Energy designs high-density AC/DC and DC/DC power conversion modules. By selecting components like high-temperature SiC MOSFETs and optimized transformers, MIDA ensures our internal modules achieve >96% efficiency.
  • MIDA Cable Group produces internal wiring harnesses, heavy-gauge cables, and plug connectors. This in-house sourcing isolates our assembly lines from global raw material bottlenecks and price fluctuations.
  • Integrated Thermal Management Labs continuously optimize airflow modeling and liquid-cooled heat exchangers. These innovations maintain lower operating temperatures, extending the lifespan of key electronics under harsh outdoor conditions.
15+
Years Industry Experience
96%
Power Module Efficiency
50+
Export Destinations
IP55
Outdoor Rating Certified

MAIN PRODUCTS

Explore MIDA's key core divisions designed to support the transition to electric mobility.

EV Charging Power Module

  • 30kW 40kW 50kW 60kW 80kW AC DC EV Charger Module
  • 30kW 40kW 50kW 60kW DC DC EV Charger Module
  • 40kW 60kW 75kW 125kW Liquid Cooled Power Module
  • 20kW 22kW 30kW 40kW 45kW V2G Power Module
  • 30kW 40kW 50kW 60kW MPPT Power Module
  • 20kW 50kW 62.5kW Bidirectional AC DC Power Module
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EV Charging Power Module

DC Charging Connector & Liquid Cooling Unit

  • 500A 600A CCS1 & CCS2 & GBT Connector
  • 125A 250A 300A 350A NACS & CHAdeMO Connector
  • 1500A MCS Connector & CHAOJI Connector
  • 3.5kW 4.5kW 6kW 9kW Integrated Liquid Cooling Unit
  • 2.4kW 3.5kW Split Type Cooling Unit
  • 25kW ~72kW Cooling Unit for HPC Charging
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DC Charging Connector

DC Fast Charger Station

  • 7kW~ 60kW Mobile DC Charging Station
  • 20kW ~80kW Wall Mounted DC Charging Station
  • 60kW ~480kW Floor Mounted Charging Station
  • 60kW~240kW Advertising Charging Station (43inch, 55inch)
  • 600kW ~1080kW Liquid Cooled Charging Station
  • 360kW ~ 1680kW Split Type DC Charging Station
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DC Fast Charger Station

Energy Storage Charging Station

  • 15kW~480kW Mobile ESS Charging Station
  • 60kW ~ 400kW Integrated ESS Charging Piles
  • 65kWh~200kWh Emergency Rescue Charging Station
  • 165kwh Automatic Charging Robot
  • 800kwh~2000kwh Solar Energy Charging System
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Energy Storage Charging Station

Industrial Use Cases & Localized Application Scenarios

A key criteria for deploying a 120kW charger is matching hardware configurations to real-world usage patterns. The table below outlines how MIDA's charging equipment operates across different environments:

Application Scenario Operational Need Recommended Configuration Target Dwell Time
Logistics & Delivery Fleets Rapid turnaround times between scheduled distribution shifts. 120kW Dual Gun (CCS2/GBT) with priority scheduling. 30 to 50 minutes
Retail Complexes & Malls Attract premium visitors while protecting utility transformer limits. 120kW integrated advertising panels & dynamic load balancing. 45 to 90 minutes
Highway Charging Hubs High volume, fast vehicle turnover, and extreme weather resilience. 120kW–180kW heavy-duty floor mount, dual connectors. 20 to 40 minutes
Off-Grid Smart Microgrids Locations with limited local utility capacity. 120kW DC Charger coupled with a 1MWH BESS Station. Autonomous power delivery

For installations in regions with extreme temperatures, MIDA designs proprietary liquid-cooled and dust-proof modules. Our cabinets feature C5-M high anti-corrosion protection ratings and IP55/IP65 ratings, ensuring long-term performance in seaside locations or high-humidity tropical zones.

Industry Whitepaper Q&A: In-Depth Technical Insights

Helping procurement directors, engineers, and infrastructure planners make informed decisions.

What are the configuration advantages of selecting a 120kW DC Charger?
A 120kW configuration is highly efficient because it matches the peak intake limits of most modern passenger EVs (typically between 70kW and 130kW). The setup allows operators to charge two vehicles simultaneously at 60kW each, optimizing throughput without requiring expensive grid infrastructure upgrades.
How does OCPP 1.6J/2.0.1 integration benefit fleet operators?
Open Charge Point Protocol (OCPP) compatibility prevents operator lock-in. It allows our 120kW stations to connect to any backend management system for billing, remote troubleshooting, power limiting, dynamic scheduling, and software updates. OCPP 2.0.1 introduces enhanced ISO 15118 security protocols, crucial for corporate fleet compliance.
What certifications are provided by MIDA factories for international customs compliance?
MIDA products are manufactured under ISO 9001 and IATF 16949 quality control systems. Depending on the target market, our stations carry CE (LVD, EMC), TUV, RoHS, GB/T, and specific IEC standards. This documentation speeds up the municipal inspection process and minimizes importing hurdles.
How does dynamic load balancing protect grid infrastructure?
Our dynamic balancing software monitors local electrical loads in real-time. If other building equipment experiences high demand, the charger automatically reduces its power output. This safeguards the facility's electrical panels and avoids costly demand charges from the utility provider.

CORPORATE NEWS & DEVELOPMENTS

Insights into our transit systems and heavy electric bus charging solutions.

E-bus Pantograph Dome

What are the advantages of an e-bus pantograph dome? In contrast to classic plug-in charging systems, e-bus pantographs offer automated charging, high current transfers, and minimal manual intervention for drivers at terminals.

Pantograph Charging Time

How long does it take to charge with an e-bus pantograph? The charging time depends on the battery capacity and the operating voltage. With systems supporting up to 600kW, typical transit charges are completed in 6 to 15 minutes during route pauses.

Install Pantograph Up Charger

How to Install the Pantograph Up Charger System Dome for Electric Bus. Installing a “Pantograph Up” system dome requires structural reinforcement, direct grid integration, and alignment mapping software for transit depots.

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