China 240kw Ccs Charger Manufacturers & Factory

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🌐 Global Status of 240kW CCS Charging Systems

The global transition toward sustainable transportation has shifted the focus from standard AC charging to High-Power Charging (HPC). As of 2024, the 240kW CCS (Combined Charging System) charger has emerged as the industry gold standard for public fast-charging networks. This power level provides the ideal balance between charging speed and grid stability, capable of delivering up to 100km of range in under 10 minutes for modern EVs.

In Europe and North America, the implementation of the Alternative Fuels Infrastructure Regulation (AFIR) and the National Electric Vehicle Infrastructure (NEVI) program has mandated a minimum power output of 150kW per port, pushing operators to adopt 240kW and 360kW architectures to future-proof their investments. China, as the world leader in EV adoption, has optimized the manufacturing of these systems, integrating advanced power electronics with competitive supply chain dynamics.

96.5%

Power Conversion Efficiency

1000V

Max Output Voltage

IP54/65

Protection Rating

OCPP 2.0.1

Ready Protocol

🏭 Why China Leads 240kW CCS Charger Manufacturing

⚙️

Vertical Integration

China factories, particularly in hubs like Shenzhen and Shanghai, benefit from a complete ecosystem—from SiC (Silicon Carbide) power modules to liquid-cooled cables and sophisticated EMS (Energy Management Software).

🔬

Rapid R&D Cycles

The iteration speed in Chinese EVSE (Electric Vehicle Supply Equipment) manufacturing is 2-3 times faster than Western counterparts, allowing for the rapid deployment of ISO 15118 and Plug & Charge features.

💰

Economies of Scale

By producing thousands of units monthly for both domestic and global markets, China manufacturers reduce the "cost-per-watt," making high-power 240kW stations economically viable for small-to-medium enterprises.

📍 Localized Application Scenarios

Highway Service Areas & Gas Stations

For long-distance travelers, every minute counts. A 240kW CCS station allows for "top-up" sessions during a short coffee break, drastically reducing "range anxiety" on major corridors.

Commercial Fleet & Logistics Hubs

Electric delivery vans and heavy-duty trucks require rapid turnaround times. Dual-gun 240kW chargers can dynamically split power (120kW+120kW) to charge two vehicles simultaneously overnight or during shifts.

Public Transit & E-Bus Depots

Integration with Pantograph or high-current DC cables ensures that public transit fleets maintain 99.9% uptime throughout the operating day.

WELCOME TO

MIDA GROUP

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd.

Mida Cable manufactures a comprehensive range of EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and DC fast charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GBT (200A–1000A), and NACS connectors (250A–600A).

MIDA EV Power produces a full lineup of EV charging stations, such as 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC chargers, 360kW–1440kW split-type DC fast chargers, 20kW–50kW wall-mounted DC chargers, and 60kW–480kW floor-standing DC fast charging stations.

🛠️ Core Technology Portfolio

Advanced components driving the 240kW CCS revolution

EV Charging Power Module

30kW to 80kW AC DC Modules
40kW to 125kW Liquid Cooled Modules
20kW to 62.5kW Bidirectional Modules (V2G)
MPPT Power Modules for Solar Integration

DC Fast Charger Station

7kW~ 60kW Mobile DC Station
20kW ~80kW Wall Mounted DC Station
60kW ~480kW Floor Mounted Station
600kW ~1080kW Liquid Cooled HPC Station

Energy Storage (BESS)

15kW~480kW Mobile ESS Station
60kW ~ 400kW Integrated ESS Piles
165kwh Automatic Charging Robot
800kwh~2000kwh Solar Energy Systems

Liquid Cooling Units

500A 600A CCS1 & CCS2 Connectors
NACS & CHAdeMO Solutions
1500A MCS (Megawatt) Connectors
Integrated Liquid Cooling Pump Units

📈 Future Trends in High-Power Charging

V2G (Vehicle-to-Grid) Integration: The next generation of 240kW CCS chargers will not just be consumers of energy but active participants in grid stabilization. Bi-directional power modules allow EV fleets to act as mobile batteries, discharging energy back to the grid during peak demand.

Liquid-Cooled Everything: As current levels exceed 350A, traditional air-cooling becomes inefficient and bulky. Liquid-cooled cables and power modules are becoming mandatory for 240kW+ systems to maintain a compact footprint and high reliability in extreme climates.

AI-Powered Load Management: "Dynamic Load Balancing" uses AI algorithms to distribute available site power among multiple 240kW units, preventing grid overloads and reducing operational costs for station owners.

❓ FAQ: Strategic Sourcing for 240kW Chargers

What certifications are required for exporting 240kW CCS chargers from China?

For Europe, CE (LVD, EMC) and TUV Rheinland/SUD certification are essential. For the North American market, UL or ETL certification (specifically UL 2202 and UL 2231) is required to ensure compliance with safety standards. MIDA products carry these global credentials.

How does a 240kW CCS charger handle heat dissipation?

Most 240kW units use a combination of high-velocity forced air cooling for power modules and liquid cooling for the charging cable/connector if the output current exceeds 300A. This ensures the equipment stays within optimal temperature ranges during 24/7 operation.

Can a 240kW charger be upgraded to 360kW later?

Yes, many China manufacturers like MIDA design stations with a "modular architecture." You can start with a 240kW cabinet and add more 30kW or 40kW power modules as demand grows, provided the electrical infrastructure (transformers) can handle the load.

What is the expected lifespan of an industrial-grade DC charger?

With proper maintenance and high-quality components, an industrial DC charger should last 8-10 years. Key factors include the quality of the power modules and the protection rating (IP54/IP65) against dust and moisture.