Best DC Charger EV 360kW Manufacturers & Supplier

High-Power Charging (HPC) Solutions: Accelerating Fleet and Commercial Electrification with Next-Gen Liquid-Cooled Infrastructure

96.5%
Peak Efficiency of 40kW Modules
OCPP 2.0.1
Future-proof Software Standards
ISO 15118
Secure Plug & Charge Ready
1000V DC
Maximum Charging Output Range

Analyzing the Technical Shift to 360kW Ultra-Fast Charging

An authoritative breakdown of High-Power Charging (HPC) system architecture, optimization patterns, and grid coordination.

As electric vehicles (EVs) shift toward larger battery capacities and wider 800V architectures (such as Porsche's Taycan, Hyundai's E-GMP, and next-generation commercial trucks), standard 50kW and 150kW chargers no longer meet operator demand for rapid rotation. The 360kW DC Fast Charger has emerged as the definitive global benchmark for highway corridors, logistics hubs, and urban bus depots. By utilizing dynamic power distribution, a single 360kW cabinet can serve multiple vehicles concurrently or deliver extreme fast-charging to high-voltage electric trucks.

Power Modules: The Core Engine of HPC

At the heart of any 360kW charger is its power conversion topology. Instead of monolithic structures, modern suppliers build these stations using stacked, hot-swappable 20kW, 30kW, 40kW, or 60kW power modules. In a 360kW matrix, nine 40kW modules or twelve 30kW modules work in parallel. This design offers crucial technical advantages:

Dynamic Allocation
Power is dynamically routed based on demand. A dual-port 360kW charger can supply 180kW to two vehicles simultaneously, or channel the full 360kW to a single vehicle with a low State of Charge (SoC).
N+1 Redundancy
If a single power module encounters a fault, the controller automatically bypasses the compromised unit. The system continues operating at slightly reduced capacity (e.g., 320kW instead of 360kW) without taking the entire charger offline.
Liquid-Cooling Advancements
Charging at currents above 200A generates significant heat in the cables and connectors. Integrating direct liquid cooling allows the systems to sustain 500A continuous charging without thermal throttling.

Technological Integration: OCPP 2.0.1 and ISO 15118

Modern charging installations require smart network management. With OCPP 2.0.1 (Open Charge Point Protocol), operators secure advanced diagnostics, improved device configuration, and enhanced transaction security over standard OCPP 1.6J.

Simultaneously, compliance with ISO 15118 enables Plug & Charge, automatically verifying the vehicle's identity and billing details via digital certificates upon connector insertion. This level of automation streamlines fleet management, eliminates the need for physical RFID cards or mobile apps, and secures the transaction end-to-end.

Welcome to MIDA GROUP

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd. We provide a fully integrated engineering approach, manufacturing everything from high-performance charging cables and connectors to sub-assembly power modules and utility-scale, split-type charging systems.

Mida Cable: Produces a comprehensive range of EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and DC fast charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GBT (200A–1000A), and NACS connectors (250A–600A).
MIDA EV Power: Produces a full lineup of EV charging stations, such as 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC chargers, 360kW–1440kW split-type DC fast chargers, 20kW–50kW wall-mounted DC chargers, and 60kW–480kW floor-standing DC fast charging stations.
MIDA New Energy: Specializes in EV charger power modules, offering 20kW–60kW standard modules, 40kW–125kW liquid-cooled modules, 30kW–62.5kW bidirectional modules, and 20kW–45kW V2G charging modules.
MIDA Group Production Facility Banner

Why China Factories Lead the Global 360kW Supply Chain

How vertically integrated manufacturing hubs deliver reliable performance, rapid scalability, and cost efficiency for international buyers.

China commands more than 60% of the world's EV charging station supply chain. By sourcing from a vertically integrated factory like MIDA, procurement managers secure significant strategic advantages over local distributors or domestic assembly-only operations.

1. Full Lifecycle Quality Control (Raw Materials to Final Assembly)

Unlike assembly shops that purchase cables, PCBs, and connectors from disparate vendors, MIDA controls the production of every vital component. We design and manufacture our own CCS/NACS connectors, custom extrusion power cables, and EV power conversion modules. This horizontal integration prevents interoperability mismatches and ensures uniform quality control under ISO9001 and IATF 16949 standards.

2. Unparalleled Price-to-Performance Ratios

By localizing component sourcing within a 50km industrial ecosystem in China, MIDA eliminates import duties on raw materials, lowers assembly costs, and passes the savings to global operators. A 360kW cabinet manufactured in China offers advanced dynamic load allocation, IP55 enclosure protection, and dual liquid-cooled ports at a fraction of the cost of European or North American counterparts.

3. Speed of Customization and Compliance Integration

Global deployments require regional adjustments. North American markets demand UL 2202 and NACS / CCS1 configurations; European markets require CE, TUV, EN 61851, and Type 2 compliance; Asian markets require CHAdeMO or GBT standards. Our engineering team can modify design topologies, incorporate local payment terminals (POS devices), and implement customized firmware skins inside short turnaround windows.

Main Product Categories

Explore our core product portfolios designed to meet diverse charging scenarios and infrastructure topologies.

EV Charging Power Module
30kW - 125kW Liquid Cooled & V2G
EV Charging Power Module
DC Connector & Cooling Unit
500A CCS/NACS & Liquid Chillers
DC Charging Connector
DC Fast Charger Station
60kW - 1680kW Split Systems
DC Fast Charger Station
Energy Storage Charging
BESS Integrated Mobile & Fixed
Energy Storage Charging Station

Localized Application Scenarios & Macro Solutions

Tailoring ultra-fast 360kW chargers to diverse utility landscapes and operations frameworks.

1. Highway Service Corridors

In transit corridors, fast turnover is the primary metric. Installing 360kW chargers allows long-range passenger EVs (such as the Kia EV6 or Tesla Model S) to charge from 10% to 80% SoC in approximately 15 to 18 minutes. Under peak travel loads, the system's dynamic sharing functionality guarantees that two connected cars receive a stable 180kW block. This optimizes service station throughput and drives revenue for charge point operators (CPOs).

2. Public Transit and Heavy Commercial Fleet Depots

Heavy-duty electric buses and distribution vehicles require massive energy replenishment overnight or during driver shift rotations. In these environments, MIDA's split-system architecture is highly effective: a central power module container sits away from the active lanes, and low-profile satellites or overhead pantograph systems deliver power directly to vehicle bays. This saves valuable space on the depot floor and simplifies cable routing.

3. Grid-Constrained Areas: BESS Integrated Solutions

Installing multiple 360kW chargers can quickly overload local transformers. To bypass expensive grid upgrades, operators deploy BESS (Battery Energy Storage System) Integrated Charging Stations. These systems pack 200kWh to 2MWh of storage, trickle-charging from the grid during low-cost periods and discharging during peak events. This configuration cuts peak demand fees, optimizes local energy use, and provides emergency power back-up.

Application Scenario Recommended Configuration Core System Benefit
Highway Corridors Dual-Port 360kW Integrated Charger (Liquid-Cooled NACS/CCS2) Maximum vehicle throughput, 18-minute charging cycles.
Transit Depots 360kW–720kW Split Power Cabinet + Satellites / Pantograph Centralized cooling and power distribution, low footprint.
Urban Hubs 120kW–240kW Standalone Chargers with Advertising Displays Ad monetization, compact installation, dual parking bay usage.
Grid-Limited Zones 360kW DC Charger + 200kWh BESS Hybrid System Peak shaving, avoids transformer upgrades, supports microgrid.

Global Procurement Guide for 360kW Chargers

Critical validation metrics for engineering, procurement, and construction (EPC) professionals.

Procuring 360kW infrastructure requires evaluating more than the initial hardware price. Operators must inspect long-term system performance, safety architectures, and maintenance protocols. Here are the core evaluations:

Efficiency & Standby Power Loss

A mere 1.5% drop in efficiency can lead to thousands of dollars in wasted electricity bills per charger every year. MIDA's 40kW modules boast 96.5% peak conversion efficiency. Look for low standby power profiles (<80W) to minimize losses when the station is idle.

Environmental Tolerances and Protection Class

HPC systems run hot and are often exposed to extreme weather. Ensure units carry at least an IP55 protection rating (or NEMA 3R/4 for North America). MIDA enclosures feature double-walled cabinets, anti-corrosion marine-grade primers, and dedicated cooling loops to protect internal electronics from dust, moisture, and salt spray.

Cybersecurity & OTA Maintainability

Charging networks must resist data breaches and skimming attempts. Look for hardware security modules (HSM) integrated into the mainboard controller. The charger must support over-the-air (OTA) updates to keep pace with evolving vehicle software and OCPP security patches without requiring technician visits.

Frequently Asked Questions (FAQ)

What is the difference between an integrated 360kW charger and a split-system design?
An integrated charger houses both the power conversion modules and the user interface / cables in a single cabinet. A split-system separates the heavy power conversion system (which can be situated away in a utility enclosure) from the user satellites. The split design is ideal for space-constrained locations and massive depots, whereas integrated systems are faster and cheaper to install on standard retail sites.
Why is liquid cooling necessary for a 360kW DC charging station?
When charging currents exceed 200A-250A, standard copper cables quickly heat up due to electrical resistance. Liquid-cooled cables circulate a coolant fluid that dissipates this heat, allowing the station to safely deliver high continuous currents (up to 500A-600A) through thinner, lighter, and more manageable charging cables.
Does the 360kW charger support the Tesla NACS standard?
Yes. MIDA Group manufacturers certified NACS (North American Charging Standard) connectors capable of handling high-capacity outputs. We supply chargers with dual-plug configurations, combining NACS with CCS1 or CCS2 to ensure compatibility across all major vehicle platforms.
How does dynamic load balancing work on a dual-port 360kW system?
The system's control board monitors the real-time battery management system (BMS) requests of both plugged-in vehicles. If one vehicle requests 120kW and the other requests 240kW, the system routes the power modules to match these specific needs. When one vehicle leaves or finishes charging, the entire 360kW is dynamically routed to the remaining car.
What certifications are required to import these chargers to Europe and North America?
For Europe, chargers must carry CE mark, comply with EMC Directives, and align with EN 61851 and ISO 15118 standards. For North America, chargers need UL 2202 and UL 2594 safety certification, along with FCC Class A electromagnetic compliance.

Corporate News & Insights

Stay updated with the latest technological milestones, case studies, and engineering updates from MIDA Group.

What are the advantages of an e-bus pantograph dome? In contrast to classic plug-in charging systems, e-bus pantograph dome setups provide high-powered, automated hands-free connection for municipal transit lines...
How long does it take to charge with an e-bus pantograph? The charging time depends on the battery capacity and the station's configuration, with ultra-high output configurations delivering a full charge in under 15 minutes...
How to Install the Pantograph Up Charger System Dome for Electric Bus. Installing a “Pantograph Up” system dome requires careful alignment with the municipal utility grid, local structural engineering, and system calibration...
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