Global Tier-1 EV Infrastructure

China 240kw Dc Fast Charging Station Factory & Factories

Empowering Next-Gen Fleet Operator, Commercial Depots, and Utility Providers with High-Power Density Dual-Gun DC Fast Chargers Built to OCPP 1.6J/2.0.1, CE, TUV, and UL Compliance Standards.

Industry Leading Manufacturing Group

WELCOME TO MIDA GROUP

Shanghai Mida Cable Group Ltd. operates through its wholly owned subsidiaries: Shanghai Mida EV Power Co., Ltd., Shenzhen Mida EV Power Co., Ltd., and Shanghai Mida New Energy Co., Ltd. Our vertical integration is our greatest operational asset, enabling us to design, manufacture, and distribute critical EV infrastructure components from raw raw material processing to final high-power terminal deployment.

Mida Cable manufactures a comprehensive range of EV charging cables, including 16A–80A J1772 cables, 16A–63A IEC 62196-2 Type 2 cables, and DC fast charging cables: CCS1 (80A–500A), CCS2 (125A–1000A), CHAdeMO (125A–300A), GBT (200A–1000A), and NACS connectors (250A–600A).

MIDA EV Power produces a full lineup of EV charging stations, such as 7kW–50kW mobile chargers, 3.6kW–7.2kW portable DC chargers, 360kW–1440kW split-type DC fast chargers, 20kW–50kW wall-mounted DC chargers, and 60kW–480kW floor-standing DC fast charging stations.

MIDA New Energy specializes in EV charger power modules, offering 20kW–60kW standard modules, 40kW–125kW liquid-cooled modules, 30kW–62.5kW bidirectional modules, and 20kW–45kW V2G charging modules.

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Annual Capacity

Over 150,000 DC power modules & charging stations dispatched globally.

Full R&D Stack

Over 80+ patents in liquid-cooling dissipation and power matrix algorithms.

Global Compliance

Direct CE, TUV, ETL, UL, RCM, and RoHS certification capabilities.

Supply Security

100% in-house component assembly, from cable extrusion to PCB soldering.

Unlocking Maximum Efficiency: Inside The China 240kW DC Fast Charging Station Factory

The demand for rapid electric vehicle refueling is shifting from traditional low-power destination chargers to high-power DC infrastructure. At the absolute center of this structural transition sits the 240kW DC Fast Charging Station. Utilizing state-of-the-art silicon carbide (SiC) switching topology within our power conversion modules, MIDA factories deliver an industry-leading power density that drastically reduces thermal loss and footprint.

By designing and manufacturing both the EV Charging Power Modules and the DC Charging Connectors under one roof, our production line eliminates impedance mismatches, ensuring a reliable power factor of >0.99 at peak utilization. Our 240kW configuration supports dynamic load balancing, permitting dual-gun output configuration (e.g., splitting into 120kW + 120kW, or dynamically channeling the full 240kW to a single heavy-duty commercial vehicle).

  • Intelligent Dynamic Allocation: Algorithmic power splitting responsive to EV battery BMS requests.
  • Ultra-low Standby Consumption: Engineered to consume less than 15W in idle standby state.
  • High-Efficiency Power Topology: Peak conversion efficiency exceeding 96.5% under full load.
  • Active Thermal Management: Dual-channel air cooling coupled with smart variable-speed fans.
MIDA DC Charger Station showcase
System Architecture Parameter 240kW DC Fast Charging Station Standard Specification
Input Voltage & Grid Topology 3-Phase 380V/400V/480V AC (±15%), 3P+PE (no neutral required for standard configuration)
Total Output Power Capability 240kW Max (Configurable modular increment step of 20kW / 30kW / 40kW modules)
Output Voltage Range 150V DC - 1000V DC (High-voltage design optimized for 800V EV architectures)
Connector Support Options Dual Guns: CCS1, CCS2, NACS, GBT or CHAdeMO (Combinations configurable)
Power Conversion Efficiency > 96.5% at rated operating conditions
Enclosure IP / NEMA Protection IP54 minimum (IP55 optional for extreme coastal/desert zones), IK10 impact proof
Communication & Smart Protocols OCPP 1.6 JSON / OCPP 2.0.1; ISO 15118 (Plug & Charge capability)
User Authentication & Connectivity RFID/NFC Card, QR Code App payment, POS Terminal Integration, 4G / Wi-Fi / Ethernet
MIDA Advanced Factory Automation Production Line

Supply Chain Resilience: The Advantage of Buying from Chinese Factories

When purchasing 240kW DC Fast Chargers, securing capital cost efficiency while ensuring high reliability is paramount. As a leading manufacturer based in China's advanced manufacturing hubs, MIDA Group leverages an unparalleled local ecosystem. We procure raw copper, structural plastics, and semiconductor modules directly within a 100km radius, reducing logistical delays and transport costs.

Unlike Western assembly plants that rely heavily on imported components, our vertical integration means that we manufacture our own cables, plugs, power modules, and sheet metal enclosures. This gives us full end-to-end quality assurance (QA) and insulates our customers from global supply chain shocks.

  • Optimized Manufacturing Lead Times: Large scale production ensures custom OEM orders ship within 4-6 weeks.
  • Complete Structural Customization: In-house metal forming allows tailormade wrap designs and structural layouts.
  • State-of-the-Art Burn-in Testing: Every 240kW unit undergoes a continuous 48-hour high-temperature full load simulation.
  • Pre-installed Software Stack: Multi-language interface support alongside local payment gateway integrations.

Global Applications & Localized Deployments of 240kW DC Chargers

Highway Fast Charging Corridors

240kW delivers up to 150-200 km of range in as little as 10-15 minutes of charging, keeping inter-city transit flowing smoothly with minimum dwell time.

Electric Bus & Truck Depots

Perfect for overnight depot infrastructure. High voltage (up to 1000V) charging capability accommodates commercial medium and heavy-duty logistics fleets.

Commercial Centers & Retail Hubs

Integrated with advertising displays or payment terminals, creating secondary revenue streams while providing utility to retail customers and fleet drivers.

Ensuring Regional Compliance & Interoperability

Exporting heavy infrastructure requires strict compliance. MIDA’s 240kW stations are engineered to support all major global protocols including DIN 70121, ISO 15118, CHAdeMO 2.0, and regional grid connection codes. With local field engineering partners in Europe, North America, and Australia, we provide commission guidance, firmware diagnostic assistance, and spare parts supply chains.

Technical Roadmap & Future Outlook

Our R&D teams are shaping the future of industrial-scale high-power charging, focusing on structural modularity, grid balancing, and sustainable operations.

Phase 1: V2G Integration

Expanding our portfolio of bidirectional AC-DC modules (20kW–60kW) to integrate full vehicle-to-grid capabilities. Allowing fleets to discharge energy back to the grid during peak pricing hours.

Phase 2: Liquid-Cooled Evolution

Developing lightweight 500A+ liquid-cooled cables and power module frameworks to reduce system footprint by 40% and eliminate high ambient cooling noise in residential commercial areas.

Phase 3: Solid-State BESS Synergy

Coupling our mobile and floor-standing high power DC stations with solid-state BESS (Battery Energy Storage Systems) to lower infrastructure strain on weak local power distribution grids.

Main Product Categories & Direct Factory Options

Explore the primary operational fields of MIDA Group. Select from our core product lines below for dedicated component details, configurations, and quotation options.

Wall-Mounted/Mobile EV Charger

Wall-Mounted & Mobile Units

Output capacity ranges: 7kW, 20kW, 30kW, 40kW, 60kW, to 80kW. High portability and space efficiency.

Wall-Mounted/Mobile EV Charger
Multi-standard plugs View More
DC Charger Station

Floor Mounted DC Charger Stations

Ultra high-power systems ranging from 60kW-480kW up to 360kW-1440kW split systems.

DC Charger Station
Liquid/Air Cooled View More
BESS Charging Station

Battery Energy Storage Charging

Integrated buffer capabilities: 60kWh, 261kWh, 418kWh, 625kWh up to 2MWh battery arrays.

BESS Charging Station
Smart Microgrid Ready View More

Complete OEM Core Components Component Directory

EV Charging Power Module

  • 30kW-80kW AC DC Charger Module
  • 30kW-60kW DC DC Charger Module
  • 40kW-125kW Liquid Cooled Module
  • 20kW-45kW V2G Power Module
  • 30kW-60kW MPPT Solar Module
  • 20kW-62.5kW Bidirectional AC DC
View Module Specs →

DC Connectors & Cooling

  • 500A-600A CCS1, CCS2 & GBT
  • 125A-350A NACS & CHAdeMO
  • 1500A MCS & CHAOJI Connectors
  • 3.5kW-9kW Integrated Liquid Units
  • 2.4kW-3.5kW Split Cooling Units
  • 25kW-72kW High Power HPC Units
View Connector Specs →

DC Fast Charger Station

  • 7kW-60kW Mobile DC Piles
  • 20kW-80kW Wall Mounted Chargers
  • 60kW-480kW Floor Mounted Piles
  • 60kW-240kW Smart Advertising Piles
  • 600kW-1080kW Liquid Cooled Piles
  • 360kW-1680kW Split Type Charging
View Station Specs →

Energy Storage Charging

  • 15kW-480kW Mobile ESS Systems
  • 60kW-400kW Integrated ESS Piles
  • 65kWh-200kWh Emergency Station
  • 165kWh Automatic Charging Robot
  • 800kWh-2000kWh Solar Storage Systems
View BESS Specs →

Corporate News & Industry Insights

E-bus pantograph charging dome close up

What are the advantages of an e-bus pantograph dome? In contrast to classic plug-in charging systems, e-bus pantograph charging allows for fully automated, high-power overhead charging, reducing labor risk and optimizing space utilization in tight transit yards.

Date: 26-07-12 View More
Pantograph up electric bus station

How long does it take to charge with an e-bus pantograph? The charging time depends on the battery capacity and the charging station's rated power output. High power modules allows modern fleets to reach 80% charge in less than 30 minutes.

Date: 26-07-12 View More
E-bus charging dome installation process

How to Install the Pantograph Up Charger System Dome for Electric Bus. Installing a "Pantograph Up" system requires precise positioning, robust mechanical structural assembly, and integrated communications to enable safety handshakes between transit vehicles and overhead terminals.

Date: 26-07-12 View More

Frequently Asked Questions (FAQ)

1. What is the standard lead time for a custom 240kW DC fast charging station from your factory? +
Our typical manufacturing lead time ranges from 4 to 6 weeks. This includes structural shell fabrication, PCB surface mounting, power module integration, software installation (such as customer-specific OCPP endpoints), and rigorous testing. Lead times may vary slightly based on specific customization requirements, connector selection, and order volume.
2. Can the 240kW DC charging station support liquid-cooled cable options? +
Yes, our system architecture is designed to support both high-flow active air-cooled charging systems and integrated liquid-cooled configurations. For systems requiring sustained outputs of over 250A per gun (which is typical for extreme ultra-fast highway charging), we highly recommend upgrading to our liquid-cooling unit and liquid-cooled cable sets to prevent cable heating.
3. How does the dynamic load balancing work between the dual guns of a 240kW station? +
Our charging stations use an internal intelligent power routing matrix. If a single EV initiates charging, the station can deliver up to the full 240kW capability. Once a second EV plugs in, our controller splits the capacity (e.g., 120kW + 120kW, or dynamically adjusting power in 20kW/30kW intervals depending on real-time vehicle battery demand) to ensure optimal charging speeds for both.
4. What certifications do your 240kW fast chargers hold for international markets? +
MIDA Group manufactures charging stations in strict alignment with CE, TUV, ETL, RCM, and RoHS standards. We configure our chargers to comply with grid requirements across the EU, North America, South America, and APAC regions. Every unit is fitted with electrical safety mechanisms including overcurrent, overvoltage, short circuit, and Type B leakage protection.
5. Is the OCPP 1.6J/2.0.1 software compatible with third-party billing backends? +
Yes. Our chargers are fully OCPP open-source compliant. We have verified interoperability with dozens of major global charging point operators (CPO) software suites. Our firmware allows easy customization of connection endpoints and security keys directly through the charger's local web configuration portal.