Best High Power Charging HPC CCS 2 Plug 500A 600A CCS2 Cable with Liquid Cooling System Manufacturer, Factories

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS2 Plug connectors to provide power. HPC CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS2 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features
400A 500A 600A CCS2 EV plug is specifically designed for DC fast charging applications, fully complying with IEC 62196-3 (EN 62196-3) standards. The Combined Charging System (CCS) provides an open and universal standard for electric vehicles globally.
CCS2 Gun Overview
CCS2 Technical Drawing
Our high-power 400A 500A 600A CCS Type 2 plugs support direct-current charging at a maximum of 350 kW. These universally compatible, high-quality HPC CCS2 Gun EV plugs are engineered for longevity, supporting over 10,000 charging cycles.
The HPC CCS 2 Connector features integrated temperature sensors (2pcs PT1000) to monitor temperature variations at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with IATF 16949 automotive and ISO 9001 standards, it ensures maximum reliability for 400A, 500A, and 600A charging requirements.
Key Product Features
Product Features
High Compatibility

Convenient charging for both Plug-in Hybrid Electric Vehicles (PHEV) and full Electric Vehicles (EV).

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Durable Contacts

Utilizes proprietary silver-plated contacts for long-life durability, supporting global standards across Europe, Asia, and Australia.

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Advanced Cooling

Available in Air Cooling and Liquid Cooling designs for HPC CCS2 Gun 500A and 600A configurations.

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Quick-Change Design

DC High Power EV Charging CCS2 Connector with quick-change terminal system for efficient maintenance.

Technical Specifications
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A/500A /600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environment 1. Operating temperature: -30°C to +50°C
Physical & Performance Design
Ultrasonic Welding Technology

Reduces electrical resistance to near zero, significantly minimizing heat generation during the high-current DC charging process.

High Voltage Rating

Rated for 1,000-volt DC maximum, making it ideal for rapid and efficient charging of modern high-capacity electric vehicles.

Integrated Safety Features

Includes short circuit protection, ground fault detection, and real-time temperature monitoring to prevent overvoltage and overcurrent hazards.

OEM & ODM Customization

Supports logo customization and bespoke designs for function and appearance to align with your brand requirements.

Quality Assurance: These CCS 2 EV Plugs are engineered to withstand more than 10,000 plugging cycles, ensuring long-term safety, durability, and wear resistance. This robust construction helps reduce operation and maintenance costs for charging infrastructure providers.
Versatility: Compatible with all CCS2 EV models on the market, from compact cars and SUVs to heavy trucks, buses, and commercial electric vehicles.
Frequently Asked Questions (FAQ)
What standards does the CCS2 charging gun comply with?
The connector complies with the IEC 62196-3 (EN 62196-3) international standard and is produced under IATF 16949 and ISO 9001 quality management systems.
Does this plug support both AC and DC charging?
Yes, the CCS2 connector is designed for a Combined Charging System, utilizing separate pins to support both AC and DC charging modes.
How does the integrated temperature sensor protect the vehicle?
It uses dual PT1000 sensors to monitor temperature changes at the power contacts. If abnormal heat is detected, the system can reduce power or stop charging to ensure safety.
What is the mechanical lifespan of the CCS2 plug?
The plug is designed for high durability, with a mechanical life of over 10,000 no-load plug-in and pull-out cycles.
Can these cables withstand harsh environments?
Yes, they feature an IP55 protection rating and can operate in temperatures ranging from -30°C to +50°C, with a casing made of flame-retardant UL94 V-0 thermoplastic.
What power levels are supported by these connectors?
The range supports various high-power configurations including 400A, 500A, and 600A, capable of delivering up to 350kW to 500kW of DC charging power.

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