Best DC1000V 500A CCS 2 High Power Charging Cable HPC CCS2 Plug with Liquid Cooling System Supplier, Suppliers

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS2 Plug connectors to provide power. HPC CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS2 Gun mainly use in Europe market.500A CCS 2 High Power Charging Cable HPC CCS2 Plug with Liquid Cooling System 

Product Description

EV Charging Cable CCS2 Gun Introduction Product Introduction
EV Charging Cable CCS2 Gun Pictures Product Pictures
EV Charging Cable CCS2 Gun Features Product Features

EV Charging Cable CCS2 Gun Overview

1. 400A 500A 600A CCS2 EV plug. It is used in DC fast charging and complies with IEC 62196-3 (EN 62196-3).

2. Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 400A 500A 600A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality 400A 500A 600A HPC CCS2 Gun EV plugs designed for 10000+ charging cycles.

3. 400A 500A 600A HPC CCS 2 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality 400A 500A 600A HPC CCS2 Gun designed for 10000+ charging cycles. CCS2 Connector is Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. 400A HPC CCS 2 Gun, 500A HPC CCS2 Plug, 600A CCS2 Plug, 500A HPC CCS2 Connector.

Product Features Details

1. 500A 600A HPC CCS2 Plug is convenient charging of Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.

2. 400A 500A 600A CCS 2 Gun design for use in Combined Charging System applications Utilises proprietary silver-plated contacts for long-life durability 375A CCS Type 2 supporting AC & DC Charging standards of Europe, Asia, Australia and increasingly global standards.

3. Air Cooling Liquid Cooling HPC CCS2 Gun 500A CCS2 Connector, 400A CCS Combo 2 Plug, 500A HPC CCS2 EV plug.

4. Liquid Cooling CCS Combo 2 Plug 400A 500A HPC CCS2 Gun Terminal Quick-Change DC High Power EV Charging CCS2 Connector With EV Cable.

Technical Specifications

Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A/500A /600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Performance 1. Operating temperature: -30°C ~ +50°C

Advanced Design & Safety Technologies

Physical Design

The 200A 250A 300A CCS2 Gun is an EV connector complies with the standard of IEC62196. The connector is compatible with AC and DC charging. Separate pins are used for each mode.

Ultrasonic Welding

This technology can make the resistance of the EV tend to zero during the charging process, and reduce the phenomenon of heating up during the DC charging process of the EV.

Voltage Rating

The 250A, 300A, 350A CCS2 connector can be used to charge electric vehicles quickly, thanks to its 1,000-volt DC maximum voltage rating. It is the ideal choice for quick and efficient DC charging.

Safe Features

The 250A 375A 350A CCS2 connector has safety features protecting against overvoltage and overcurrent hazards. These include short circuit protection, ground fault detection, and temperature monitoring.

Quality Assurance

These CCS 2 EV Plugs can withstand more than 10,000 times of plugging and unplugging. Ensure the safety of long-term power supply, solid and durable, and wear-resistant, reducing operation and maintenance costs.

OEM & ODM Customization

250A 300A 350A CCS 2 Gun supports simple LOGO customization and also supports customization of the entire function and appearance. There are professional sales and technical personnel docking.

High Power Ratings

Designed to handle high currents, offering exceptional power ratings of 300A, 350A, 400A, and 500A CCS 2 Connector. This outstanding capacity ensures ultra-fast DC charging speeds.

Versatility & Compatibility

The 250A 300A CCS2 plug is compatible with all CCS2 EV models on the market today. Whether you own a compact electric car, a powerful electric SUV, a heavy truck, a bus, or a commercial electric vehicle.

Enhanced Safety

Ultrasonic welding technology is used between the conductive terminal and the cable. The contact resistance tends to be zero, the temperature rise is lower during use, and built-in temperature sensors make the charging process safer.

Frequently Asked Questions

What standards do these CCS2 EV plugs comply with?

Our CCS2 EV plugs fully comply with the IEC 62196-3 (EN 62196-3) standard, supporting Combined Charging System (CCS) applications globally across Europe, Asia, Australia, and other regions.

How does the integrated temperature sensor design protect the system?

The CCS2 plug has integrated temperature sensors (2pcs PT1000) that continuously monitor temperature changes at the power contacts between the DC+ and DC- terminals, providing real-time data to prevent over-temperature risks.

What are the benefits of using ultrasonic welding technology in CCS2 plugs?

Ultrasonic welding technology connects the conductive terminal to the cable, minimizing contact resistance to almost zero. This significantly reduces heat generation during high-power DC charging and extends the overall life of the product.

What is the maximum charging voltage and power capacity?

These connectors support high-power DC charging up to a maximum rating of 1,000V DC. They are available in configurations supporting currents from 200A to 600A, capable of delivering max charging power of 400kW or 500kW.

Are these CCS2 guns durable for harsh outdoor environments?

Yes, they are designed with high mechanical durability supporting over 10,000 mating cycles. They feature IP55 back protection class and a heavy-duty design that can withstand a 1-meter drop and a 2-ton vehicle run-over pressure.

Do you support customization for OEM and ODM?

Yes, we support complete OEM/ODM options. This includes simple LOGO customization as well as fully customized designs for functionality, structural options, and external appearance.

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