China UL certificate 80A 125A CCS1 Replacement Connector DC Mobile DC Fast Charger Manufacturers, Factories

This open-end CCS1 replacement Level 3 cable is to be integrated into the charging station. The cable is 80/125/150/200/250 amperes and can charge your EV up to 250 kW. The product has a nice appearance, a hand-held ergonomic design, and is easy to plug. The working length is 20 feet and made from thermoplastic material. It has a protection level of IP65 and is anti-flaming, pressure-resistant, abrasion-resistant, and impact resistan.

Product Description

EV Charging Cable CCS2 Gun Features

EV Charging Cable Product

Product Introduction

1. CCS1 EV plugs are available in 80A to 250A. It’s used in DC fast charging and complies with IEC 62196-3.

2. Combined Charging System (CCS1) is based on open and universal standards for electric vehicles. This CCS1 plug is used for direct-current charging at a maximum of 250 kW. Universally compatible, high-quality CCS1 Gun EV plugs are designed for 10,000+ charging cycles.

3. CCS1 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality CCS1 Gun designed for 10,000+ charging cycles. The CCS1 Connector is developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. Available in 80A, 125A, 200A, and 250A configurations.

CCS1 Connector Details

Product Features

Convenient Charging CCS1 Plug is convenient for charging Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.
Global Standards Proprietary silver-plated contacts ensure long-life durability. CCS1 supports AC & DC Charging standards for North America, Asia, Australia, and global markets.
High Power Options Available in 80A, 125A, 200A, and 250A DC Gun connectors to meet various power requirements.
Quick-Change Terminal 250A CCS1 Gun Terminal features Quick-Change DC High Power capability, UL Rated with specialized EV cable.
Product Specification Display

Technical Specifications

Features 1. Meet IEC 62196-3 standard
2. Concise appearance, support back installation
3. Back Protection class IP65
4. Max charging power: 80kW, 125KW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10,000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 80A/125A 1000V DC MAX
2. Insulation resistance: > 2000MΩ (DC1000V)
3. Terminal temperature rise: < 50K
4. Withstand Voltage: 3200V
5. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Operating temperature: -30°C ~ +50°C

Physical Design & Technology

Industrial Standard: The CCS1 DC charging connector is the industrial standard interface for fast charging of EV (Electric Vehicle) with charging stations. Complying with UL 2251, it offers a reliable and user-friendly high-power solution for DC fast charging.

Ultrasonic Welding Technology: This technology minimizes resistance during the charging process, reducing heat buildup and ensuring efficiency.

Voltage Rating: Rated for up to 1,000-volt DC, the 80A to 250A CCS1 connectors are ideal for rapid and efficient vehicle charging.

Safe Features: Integrated safety systems protect against overvoltage, overcurrent, and short circuits, with constant ground fault detection and temperature monitoring.

Quality Assurance: Designed for durability, these plugs withstand over 10,000 insertion cycles, significantly reducing long-term maintenance costs for charging operators.

OEM & ODM: Supports simple logo customization and full-scale appearance or functional modifications through professional technical support.

Versatility: Fully compatible with all CCS1 EV models on the market, from compact cars and SUVs to heavy trucks and buses.

Frequently Asked Questions
What standard does the CCS1 connector comply with?
The CCS1 connector complies with the IEC 62196-3 and UL 2251 standards, making it the industrial standard for fast charging in North America and other compatible regions.
What is the maximum charging power supported?
The CCS1 system can support high-power DC charging up to 250 kW, depending on the specific current rating (up to 250A) and the charger's capabilities.
How many charging cycles can the plug withstand?
Our CCS1 Gun EV plugs are high-quality components designed to withstand more than 10,000 plugging and unplugging cycles.
Does the charging cable have safety protections?
Yes, it features integrated temperature sensors (2pcs PT1000) for real-time monitoring, short circuit protection, ground fault detection, and overvoltage protection.
Can the appearance of the CCS1 Gun be customized?
Yes, we provide OEM and ODM services, including logo customization and adjustments to the overall appearance and technical functions.
Is it compatible with all electric vehicle models?
The CCS1 plug is compatible with all CCS1-enabled EV models, including passenger cars, SUVs, heavy trucks, and commercial buses.

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