China Liquid Cooled 400A 500A CCS 2 Cable HPC CCS2 Charging Connector Manufacturer, Factories

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS2 Plug connectors to provide power. HPC CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS2 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features
CCS2 EV Charging Cable

Product Introduction

1. The 400A, 500A, and 600A CCS2 EV plugs are specifically designed for DC fast charging and fully comply with IEC 62196-3 (EN 62196-3) standards.

2. The Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 400A, 500A, and 600A CCS Type 2 plugs are utilized for direct-current charging at a maximum capacity of 350 kW. These high-quality HPC CCS2 Gun EV plugs are universally compatible and engineered for over 10,000 charging cycles.

3. These connectors feature integrated temperature sensors (2pcs PT1000) for real-time monitoring of temperature changes at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with IATF 16949 automotive and ISO 9001 standards, they ensure maximum safety and reliability during high-power charging sessions.

Product Pictures

CCS2 Plug Details
HPC CCS2 Connector
Product Features

1. The 500A and 600A HPC CCS2 Plugs offer convenient charging for both Plug-in Hybrid Electric Vehicles (PHEV) and full Electric Vehicles (EV).

2. Designed for Combined Charging System applications, utilizing proprietary silver-plated contacts for long-life durability. Supports AC & DC Charging standards across Europe, Asia, and Australia.

3. Features both Air Cooling and Liquid Cooling options for the HPC CCS2 Gun, ensuring efficient heat management at high amperages.

4. Equipped with a Liquid Cooling CCS Combo 2 Plug and terminal quick-change technology for high-power DC EV charging applications.

Technical Specification
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW / 500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: 1m drop and 2t vehicle run over pressure resistance
Electrical Performance 1. DC input: 400A/500A/600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Operating temperature: -30°C to +50°C
Physical Design

The 200A 250A 300A CCS2 Gun is an EV connector that complies with the IEC62196 standard. It is compatible with both AC and DC charging modes, utilizing separate pins for each mode to ensure optimal performance.

Ultrasonic Welding Technology

This advanced technology ensures that the resistance of the EV connector tends toward zero during charging. This significantly reduces heat generation during high-current DC charging processes.

Voltage Rating

With a maximum voltage rating of 1,000 volts DC, the 250A, 300A, and 350A CCS2 connectors are the ideal choice for efficient and rapid electric vehicle charging.

Safe Features

Safety is paramount, featuring protection against overvoltage and overcurrent, short circuit protection, ground fault detection, and precise temperature monitoring.

Quality Assurance

Our CCS 2 EV Plugs are built for durability, capable of withstanding over 10,000 mating cycles. This wear-resistant design reduces long-term operation and maintenance costs for charging infrastructure.

OEM & ODM Services

We support LOGO customization as well as full function and appearance tailoring. Professional technical teams are available to support your brand development.

High Power Ratings

Designed to handle high currents, these connectors offer exceptional ratings of 300A, 350A, 400A, and 500A, ensuring ultra-fast DC charging speeds for heavy-duty applications.

Versatility and Compatibility

Compatible with all CCS2 EV models on the market, ranging from compact cars and SUVs to heavy trucks, buses, and commercial electric vehicles.

Enhanced Safety Features

Ultrasonic welding between the conductive terminal and cable minimizes contact resistance. Combined with built-in temperature sensors, this makes the charging process safer and extends the product's service life.

Frequently Asked Questions (FAQ)
Q1: What is the maximum charging power supported by the CCS2 Gun? A1: The CCS2 gun supports high-power DC charging up to 400kW or 500kW, depending on the specific model and cooling configuration.
Q2: Is the CCS2 connector compatible with all European electric vehicles? A2: Yes, it complies with the IEC 62196-3 standard, making it compatible with all EV models using the CCS2 standard across Europe, Asia, and Australia.
Q3: How does the integrated temperature sensor enhance safety? A3: The dual PT1000 sensors monitor the heat at the power contacts. If the temperature exceeds safe limits, the system can reduce charging current or stop the process to prevent overheating.
Q4: What is the durability of the plug in terms of usage cycles? A4: Our CCS2 plugs are designed for heavy-duty use, rated for more than 10,000 plug-in and pull-out cycles without compromising performance.
Q5: What is the difference between air-cooled and liquid-cooled CCS2 guns? A5: Air-cooled guns are suitable for standard fast charging, while liquid-cooled versions are essential for Ultra-Fast Charging (HPC) at 400A-600A to keep the cable lightweight and prevent overheating.
Q6: Can the connector withstand outdoor environmental conditions? A6: Yes, the connector features an IP55 protection rating and is made from UL94 V-0 flame-retardant materials, allowing it to operate safely between -30°C and +50°C.

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