China HPC CCS2 Plug 500A Liquid Cooled Charging Cable CCS2 Connector Manufacturer, Manufacturers

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS2 Plug connectors to provide power. HPC CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS2 Gun mainly use in Europe market.

Product Description

Product Introduction

  • 400A 500A 600A CCS2 EV plug. It's used in DC fast charging & comply with IEC 62196-3 (EN 62196-3).
  • Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 400A 500A 600A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality 400A 500A 600A HPC CCS2 Gun EV plugs designed for 10000+ charging cycles.
  • 400A 500A 600A HPC CCS 2 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality 400A 500A 600A HPC CCS2 Gun designed for 10000+ charging cycles. CCS2 Connector is Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. 400A HPC CCS 2 Gun, 500A HPC CCS2 Plug, 600A CCS2 Plug, 500A HPC CCS2 Connector.

Product Features

  • 500A 600A HPC CCS2 Plug is convenient charging of Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.
  • 400A 500A 600A CCS 2 Gun design for use in Combined Charging System applications utilizes proprietary silver-plated contacts for long-life durability 375A CCS Type 2 supporting AC & DC Charging standards of Europe, Asia, Australia and increasingly global standards.
  • Air Cooling Liquid Cooling HPC CCS2 Gun 500A CCS2 Connector, 400A CCS Combo 2 Plug, 500A HPC CCS2 EV plug.
  • Liquid Cooling CCS Combo 2 Plug 400A 500A HPC CCS2 Gun Terminal Quick-Change DC High Power EV Charging CCS2 Connector With EV Cable.

Specification

Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A/500A /600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Performance 1. Operating temperature: -30°C ~ +50°C

Key Highlights

Physical Design

The 200A 250A 300A CCS2 Gun is an EV connector complies with the standard of IEC62196. The connector is compatible with AC and DC charging. Separate pins are used for each mode.

Ultrasonic Welding Technology

This technology can make the resistance of the EV tend to zero during the charging process, and reduce the phenomenon of heating up during the DC charging process of the EV.

Voltage Rating

The 250A, 300A, 350A CCS2 connector can be used to charge electric vehicles quickly, thanks to its 1,000-volt DC maximum voltage rating. It is the ideal choice for anyone who wants to charge their electric vehicle quickly and efficiently. The CCS2 connector, with its high voltage rating, CCS2 Plug is ideal for charging electric vehicles.

Safe Features

The 250A 375A 350A CCS2 connector has a number of safety features that protect against potential hazards such as overvoltage and overcurrent. These features include short circuit protection, ground fault detection, and temperature monitoring.

Quality Assurance

Our CCS 2 EV Plugs can withstand more than 10,000 times of plugging and unplugging. Ensure the safety of long-term power supply, solid and durable, and wear-resistant. It reduces the operation and maintenance costs of electric vehicle charging enterprises.

OEM&ODM Support

250A 300A 350A CCS 2 Gun supports simple LOGO customization and also supports customization of the entire function and appearance. There are professional sales and technical personnel docking. Open the road of brand agency for you.

High Power Ratings

Our 200A 250A CCS2 plug Designed to handle high currents, offers exceptional power ratings of 300A, 350A, 400A, and 500A CCS 2 Connector. This outstanding capacity ensures ultra-fast DC charging speeds significantly reducing the time spent at charging stations.

Versatility and Compatibility

The 250A 300A CCS2 plug compatible with all CCS2 EV models on the market today. Whether you own a compact electric car, a powerful electric SUV, a heavy truck, a bus or a commercial electric vehicle, our 300A 350A CCS2 plug is designed to meet your DC fast charging needs.

Enhanced Safety Features

Ultrasonic welding technology is used between the conductive terminal and the cable, the contact resistance tends to be zero, the temperature rise is lower during use and the service life of the product can be extended at the same time. And built-in temperature sensors, the charging process is safer.

Frequently Asked Questions (FAQ)

1. What standard does the CCS2 EV plug comply with?
Our CCS2 plug complies with the IEC 62196-3 (EN 62196-3) standard, making it widely compatible with European, Asian, Australian, and global standards.
2. What is the maximum charging power supported by the CCS2 connector?
It supports high-power charging (HPC) with direct-current (DC) maximum power ratings of up to 400kW/500kW and a maximum voltage rating of 1,000V DC.
3. How does Ultrasonic Welding Technology improve the charging process?
Ultrasonic welding technology minimizes the contact resistance between the conductive terminal and the cable to nearly zero. This significantly reduces heat generation during high-power DC charging, ensuring safer operation and extending the cable's service life.
4. What integrated safety features are included in the CCS2 Gun?
It features integrated temperature sensors (2pcs PT1000) to monitor temperature variations at the power contacts. It also includes short-circuit protection, ground fault detection, and overcurrent protection.
5. What is the expected mechanical lifespan of the CCS2 plug?
The connector has a mechanical life designed to handle over 10,000 cycles of no-load plugging in and pulling out. It is also built to withstand a 1m drop and 2t vehicle run-over pressure.
6. Can I request customized designs or logos for these CCS2 plugs?
Yes, we support both OEM and ODM requirements. You can customize the plug with a simple logo design or customize the entire functionality and appearance according to your branding needs.

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