China Factory 5M CCS2 Cable 200A 250A CCS2 Plug DC Charging Connector

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the 250A GBT Plug and 200A 250A 300A 350A CCS2 Plug connectors to provide power. CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features

CCS2 EV Charging Cable
⚔ Product Introduction

Our range includes 250A, 300A, 350A, and 375A CCS2 EV plugs, specifically designed for DC fast charging. These connectors comply strictly with IEC 62196-3 (EN 62196-3) standards.

The Combined Charging System (CCS) is built on open and universal standards for electric vehicles. The CCS Type 2 plug supports direct-current charging up to a maximum of 350 kW. These high-quality units are engineered for longevity, capable of withstanding over 10,000 charging cycles.

Advanced integration includes dual temperature sensors (2pcs PT1000) to monitor heat levels at the power contacts (between DC+ and DC- terminals). All connectors are produced in accordance with IATF 16949 and ISO 9001 automotive standards.

šŸ“ø Product Gallery
CCS2 Connector Technical View
CCS2 EV Plug Detail
🌟 Key Features
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Convenient charging solution for both Plug-in Hybrid Electric Vehicles (PHEV) and full Electric Vehicles (EV).

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Utilizes proprietary silver-plated contacts to ensure long-life durability and optimal conductivity.

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Available in both Air Cooling and Liquid Cooling configurations for high-power DC charging requirements.

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Quick-change terminal design for High Power EV Charging CCS2 Connectors, facilitating easy maintenance.

šŸ“Š Technical Specifications
Features Standard: Meet 62196-3 IEC 2011 SHEET 3-Im
Protection Class: IP55 (Back installation)
Max DC Power: 300kW / 350kW
Max AC Power: 45.36kW
Mechanical Mechanical Life: No-load plug in/pull out > 10,000 times
External Force: 1m drop and 2t vehicle run-over pressure resistance
Electrical DC Input: 250A / 300A / 350A (1000V DC MAX)
Insulation Resistance: > 2000MĪ© (DC1000V)
Terminal Temp Rise: < 50K
Withstand Voltage: 3200V
Materials Case: Thermoplastic, flame retardant UL94 V-0
Pins: Copper alloy, silver plating + thermoplastic top
Physical Design

The CCS2 Gun is an EV connector complying with IEC62196 standards, supporting both AC and DC charging modes through separate dedicated pins.

Ultrasonic Welding

Advanced welding technology reduces electrical resistance to nearly zero, significantly minimizing heat generation during high-current DC charging.

Safety Features

Includes overvoltage protection, overcurrent protection, short circuit protection, ground fault detection, and real-time temperature monitoring.

OEM & ODM Support

We support LOGO customization as well as full function and appearance customization. Professional technical and sales personnel are available to assist in developing your brand agency roadmap.

Frequently Asked Questions
Q1: What is the maximum charging power for the CCS2 connector?

The CCS2 connector supports high-speed DC charging with a maximum power rating of up to 350kW at a 1,000-volt DC rating.

Q2: Is the CCS2 gun compatible with all electric vehicle models?

Yes, it is designed for versatility and is compatible with all CCS2 EV models on the market, including compact cars, SUVs, heavy trucks, and commercial buses.

Q3: How durable are the CCS2 charging plugs?

Our plugs are engineered for long-term use, featuring high-quality silver-plated contacts and a mechanical life tested for over 10,000 insertion and removal cycles.

Q4: What safety monitoring systems are integrated into the plug?

The plug includes two integrated PT1000 temperature sensors that monitor the DC terminals, providing real-time data to prevent overheating during fast charging.

Q5: What is the benefit of Ultrasonic Welding technology in your cables?

Ultrasonic welding ensures the contact resistance between the terminal and cable tends to zero. This results in lower temperature rises and a significantly extended service life for the product.

Q6: What is the environmental protection rating of the connector?

The connector features a back protection class of IP55 and can operate in temperatures ranging from -30°C to +50°C, ensuring reliability in various weather conditions.

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