China DC 1500V 600A Chaoji Connector ChaoJi Plug Cable Liquid Cooled Charging Gun Manufacturers, Factory

•ChaoJi Technology ensure compatibility between ChaoJi and GB, CHAdeMO, CCS. •ChaoJi as common language between Car and Charger. •ChaoJi as the base for future international harmonization. •ChaoJi connector as CHAdeMO 3.0, is an ultra-high-power charging standard charging electric cars.

Product Description

600A Chaoji EV Charging Plug & Cable

600A Chaoji EV Plug

Ultra-High Power Charging: The 600A Chaoji EV plug is designed for DC fast charging systems, complying with IEC PAS 63454 ED1 standards. As the core of next-generation charging technology, it supports power ratings up to 600kW.

Global Compatibility: Chaoji technology ensures seamless interoperability between Chaoji, GB/T, CHAdeMO, and CCS standards, serving as a common language between vehicles and chargers worldwide.

Core Product Features

Chaoji Connector Design
Chaoji Charging Gun Details
High Power Capacity

Optimized for 400A to 600A applications, supporting both Air Cooling and Liquid Cooling technologies to maintain peak performance during ultra-fast charging.

🛡️ Enhanced Durability

Utilizes proprietary silver-plated contacts and ultrasonic welding technology to ensure resistance tends to zero, significantly reducing heat and extending product life.

⚙️ Advanced Engineering

Features a quick-change terminal design for efficient maintenance and supports over 10,000 plugging cycles.

🌍 Universal Application

Ideal for PHEVs and high-capacity EVs, including heavy trucks, buses, and commercial vehicles across Europe, Asia, and Australia.

Technical Specification

Features Standard: IEC PAS 63454 ED1
Max DC Power: 600kW
Max AC Power: 45.36kW
Protection: IP55 Class
Mechanical Properties Life: >10,000 mating cycles
Impact: 1m drop / 2t vehicle run over pressure
Electrical Performance DC Input: 600A 1000V DC MAX
Insulation Resistance: >2000MΩ (DC1000V)
Withstand Voltage: 3200V
Contact Resistance: 0.5mΩ Max
Environment Operating Temperature: -30°C to +50°C

Safety & Quality Assurance

Safe Features: Integrated temperature sensors and ground fault detection protect against overvoltage, overcurrent, and short circuits.
Ultrasonic Welding: This precision technology minimizes contact resistance, reducing the heating phenomenon during the high-current DC charging process.
OEM/ODM Support: Supports customization of logo, appearance, and specific functional requirements to meet brand agency needs.

Frequently Asked Questions

What is the maximum charging capacity of the Chaoji Gun?
The 600A Chaoji connector supports a maximum voltage of 1000V DC and a power output of up to 600kW, making it ideal for ultra-fast charging.
Is it compatible with CCS or CHAdeMO standards?
Yes, the Chaoji technology is designed as a common interface that ensures compatibility between Chaoji and other major standards like GB/T, CHAdeMO, and CCS.
How does liquid cooling benefit the charging process?
Liquid cooling allows the cable and connector to handle much higher currents (up to 600A) without overheating, maintaining a lightweight and manageable cable size.
What is the expected lifespan of the connector?
The connector is built for durability, tested to withstand more than 10,000 plug-in and pull-out cycles, significantly reducing maintenance costs.
Can it be used in extreme weather conditions?
Absolutely. It has an operating temperature range of -30°C to +50°C and features an IP55 protection rating against dust and water.
What safety protections are included?
The system includes built-in temperature sensors, short circuit protection, ground fault detection, and monitoring for overvoltage and overcurrent hazards.

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