China 600A Chaoji Connector HPC 600kW Chaoji Plug DC Charging Cable Manufacturers, Supplier

•ChaoJi Technology ensure compatibility between ChaoJi and GB, CHAdeMO, CCS. •ChaoJi as common language between Car and Charger. •ChaoJi as the base for future international harmonization. •ChaoJi connector as CHAdeMO 3.0, is an ultra-high-power charging standard charging electric cars.

Product Description

EV Charging Cable CCS2 Gun Features & Technology
EV Charging Cable CCS2 Gun

Product Introduction

1. 600A Chaoji EV plug is designed for high-performance DC fast charging, fully complying with the IEC PAS 63454 ED1 standard.

2. This 600A Chaoji Connector HPC 600kW Plug DC Charging Cable offers cutting-edge technology for the next generation of electric mobility.

ChaoJi Technology: Ensures seamless compatibility between ChaoJi and GB, CHAdeMO, and CCS standards.

Common Language: Acts as a unified communication interface between the electric vehicle and the charger.

Future Harmonization: Serves as the global base for future international charging standard harmonization.

Ultra-High Power: Known as CHAdeMO 3.0, it is the premier ultra-high-power charging standard for electric cars.

Product Pictures & Design
Chaoji Connector Design
HPC Charging Plug
Core Features

1. High Compatibility: The 600A HPC Chaoji Plug allows for convenient charging of both Plug-in Hybrid Electric Vehicles (PHEV) and full Battery Electric Vehicles (BEV).

2. Global Standard Support: Designed for Combined Charging System applications, it utilizes proprietary silver-plated contacts for long-life durability. It supports AC & DC charging standards across Europe, Asia, Australia, and other global markets.

3. Cooling Options: Available in both Air Cooling and Liquid Cooling configurations to manage thermal loads in high-power 600A environments.

4. Quick-Change Terminal: Features a liquid-cooled 400A/500A/600A quick-change terminal design for high-power DC charging efficiency.

Technical Specifications
Features 1. Meet IEC PAS 63454 ED1 standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 600kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10,000 times
2. External force impact: withstands 1m drop and 2t vehicle run-over pressure
Electrical Performance 1. DC input: 600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Operating temperature: -30°C to +50°C
Advanced Technology Integration
Physical Design

The 600A CHAOJI Gun complies with IEC PAS 63454 ED1. It features separate pins for different modes, ensuring full compatibility with DC Charging Plugs.

Ultrasonic Welding Technology

Utilizing ultrasonic welding between the conductive terminal and cable, the contact resistance is reduced to nearly zero. This minimizes heat generation during high-power DC charging and extends the product's service life.

Voltage and Power Ratings

With a 1,000-volt DC maximum rating, the Chaoji connector is optimized for ultra-fast charging. It supports 500A and 600A currents, significantly reducing waiting times at charging stations for all vehicle types, from compact cars to heavy trucks and buses.

Safety & Quality Assurance

Equipped with short circuit protection, ground fault detection, and integrated temperature sensors, the charging process is monitored constantly. The connector is rated for over 10,000 plugging cycles, ensuring durability and reducing long-term maintenance costs for charging operators.

OEM & ODM Customization

The 600A CHAOJI Gun supports full customization, including simple LOGO placement as well as bespoke functional and appearance modifications to suit specific brand requirements.

Frequently Asked Questions (FAQ)
Q1: What is the maximum charging power of the Chaoji connector? The connector supports a maximum charging power of 600kW with a current of 600A and a voltage of up to 1000V DC.
Q2: Is the 600A Chaoji plug compatible with other charging standards? Yes, Chaoji technology is designed to ensure compatibility between ChaoJi and other major standards including GB, CHAdeMO, and CCS.
Q3: How does ultrasonic welding benefit the charging process? Ultrasonic welding reduces contact resistance to nearly zero, which prevents excessive heating and improves safety and efficiency during high-power charging.
Q4: What are the cooling options available for this charging gun? We offer both Air Cooling and Liquid Cooling solutions to meet different thermal management requirements for high-power charging stations.
Q5: What safety protections are built into the 600A HPC connector? The connector includes short circuit protection, ground fault detection, and built-in temperature sensors for real-time monitoring of the charging process.
Q6: Can the appearance of the charging gun be customized? Yes, we provide OEM and ODM services, supporting logo customization as well as full design and functional modifications.

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