China 600A CCS Liquid Cooling Cooling Cable Connector for EV Fast Charger Station Supplier, Factory

The 600A high-power liquid cooled CCS2 charging system is a dedicated circulation channel set up between the cable and the CCS2 charging connector. 600A 1000V Liquid Cooled CCS2 Cable and Cooling Unit 600A CCS2 Connector 600KW DC Charging Cable with Liquid Cooling for Ultra Fast Charging Cable.

Product Description

EV Charging Cable CCS2 Gun Features

Product Introduction

The 600Amp Liquid-Cooled CCS2 DC Connector is a high-performance solution for EV charging stations, offering efficient power delivery and rapid charging capabilities.

This High Power 600A CCS Combo Charger with Liquid Cooling complies with IEC62196-3 standards. The CCS2 HPC DC Vehicle Liquid Cooled Charging Connector utilizes 600A liquid cooling technology to ensure efficient heat dissipation, allowing for continuous high-power charging without overheating. The connector is suitable for various application scenarios, including public charging stations, private garages, and EV service centers.

The 600A Liquid-Cooled CCS2 DC Connector is a cutting-edge solution for high-power electric vehicle (EV) infrastructure. With TUV and CE certifications, this connector is designed to handle a maximum charging current of 700A, making it ideal for fast-charging stations and commercial EV fleet operators.

Product Pictures

Product Features

The CCS1 water-cooled cable and 600A CCS2 oil-cooled cable adopt liquid circulation cooling technology, using dedicated liquid circulation channels between the cable and the charging connector to carry away the heat generated during the charging process. This not only effectively reduces the temperature of the charging cable but also supports charging power up to 800kW, significantly increasing charging speed. In contrast, traditional 600A CCS1/CCS2 charging cables rely on air circulation for cooling and can only support up to 400kW of charging power, resulting in slower charging speeds.

In terms of charging time, the 600A liquid-cooled cables have undergone continuous optimization, with voltage increasing from the initial 400V to 800V and 1000V; meanwhile, the current has been raised from the original 80A to 250A, and even up to 600A for supercharging levels. The liquid-cooled cables can maintain 600A continuous charging with dual cables, and under specific strategies, can achieve short-term charging at 800A, capable of charging a 100kWh battery pack to 80% in about 10 minutes.

Technical Specifications

Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW/600kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A/500A /600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Operating temperature: -30°C ~ +50°C

Physical Design & Safety

Physical Design: The 600A CCS2 Gun is an EV connector that complies with the IEC62196 standard. The connector is compatible with both AC and DC charging, using separate pins for each mode.

Ultrasonic Welding Technology: This technology ensures that the resistance of the EV tends to zero during the charging process, reducing heat generation during high-power DC charging sessions.

Voltage Rating: The 600A CCS2 connector can be used to charge electric vehicles quickly, thanks to its 1,000-volt DC maximum voltage rating. It is the ideal choice for efficient high-speed charging.

Safe Features: The connector includes safety protections against overvoltage, overcurrent, short circuits, ground faults, and real-time temperature monitoring.

Quality Assurance: These CCS 2 EV Plugs can withstand more than 10,000 plugging cycles. They are built to be solid, durable, and wear-resistant, reducing long-term maintenance costs.

OEM & ODM: The 600A CCS 2 Gun supports LOGO customization as well as full function and appearance customization to meet specific brand requirements.

Performance & Compatibility

High Power Ratings: Designed to handle high currents, the 600A CCS 2 Connector offers exceptional power ratings, ensuring ultra-fast DC charging speeds that significantly reduce downtime.

Versatility and Compatibility: Compatible with all CCS2 EV models on the market, from compact cars and SUVs to heavy trucks, buses, and commercial electric vehicles.

Enhanced Safety Features: The liquid cooling design helps regulate temperatures and maintain stable conditions, protecting both the connector and the vehicle from risks associated with overheating during continuous rapid charging.

Frequently Asked Questions (FAQ)

Q1: What is the maximum charging power supported by the liquid-cooled CCS2 connector? A: The 600A liquid-cooled CCS2 connector supports charging power up to 800kW, depending on the station configuration and vehicle capacity.
Q2: How does liquid cooling improve charging speed compared to air cooling? A: Liquid cooling uses dedicated circulation channels to carry away heat more efficiently than air, allowing for continuous 600A current without overheating, whereas air-cooled systems are often limited to 400kW.
Q3: Is this CCS2 gun compatible with all electric vehicles? A: It is compatible with all EV models that use the CCS2 standard, including passenger cars, SUVs, commercial buses, and heavy-duty trucks.
Q4: What safety features are integrated into the connector? A: The connector includes short circuit protection, ground fault detection, overvoltage protection, overcurrent protection, and real-time temperature monitoring.
Q5: What is the mechanical durability of the plug? A: The plug is designed for a mechanical life of over 10,000 no-load plug-in and pull-out cycles, ensuring long-term reliability.
Q6: Can the appearance of the CCS2 gun be customized? A: Yes, we support OEM and ODM services, including logo customization and adjustments to the overall function and appearance.

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