China 500A Liquid Cooled CCS2 Connector High Power Charging Cable Manufacturer, Suppliers

The Combined Charging System (CCS) is a standard for charging electric vehicles, 500A Liquid Cooled CCS2 Connector 500A CCS2 Plug connectors to provide power. CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features
Product Introduction
1. 250A 300A 350A 375A CCS2 EV plug. It is used in DC fast charging and complies with IEC 62196-3 (EN 62196-3).
2. Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 350A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality 250A 350A CCS2 Gun EV plugs designed for 10,000+ charging cycles.
3. 300A 350A CCS 2 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality CCS2 Gun designed for 10,000+ charging cycles. CCS2 Connector is developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard.
CCS2 EV Plug
CCS2 Gun Features
Product Features
PHEV & EV Compatibility: 250A 300A CCS2 Plug is convenient for charging Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.
Durable Design: 300A 350A CCS 2 Gun utilizes proprietary silver-plated contacts for long-life durability.
Global Standards: 375A CCS Type 2 supporting AC & DC Charging standards of Europe, Asia, Australia, and increasingly global standards.
Cooling Options: Air Cooling and Liquid Cooling CCS2 Gun 250A/300A/350A options available.
High Power: Liquid Cooling CCS Combo 2 Plug 400A 500A CCS2 Gun Terminal Quick-Change DC High Power EV Charging.
Technical Specification
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 300kW/350kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 250A/300A/350A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Performance 1. Operating temperature: -30°C~+50°C
Core Advantages
Physical Design: Complies with IEC62196, supporting both AC and DC charging with separate pins for each mode.
Ultrasonic Welding: Ensures resistance tends to zero, significantly reducing heat during high-power DC charging.
High Voltage Rating: 1,000-volt DC maximum rating enables fast and efficient charging for all modern electric vehicles.
Safety Features: Includes overvoltage, overcurrent, short circuit protection, and ground fault detection.
Quality Assurance: Tested for over 10,000 plugging cycles to ensure long-term power supply safety and durability.
OEM & ODM: Supports LOGO customization and full function/appearance modifications for brand agencies.
High Power Ratings: Designed to handle high currents, offering exceptional power ratings of 300A, 350A, 400A, and 500A. This capacity ensures ultra-fast DC charging speeds, significantly reducing time at charging stations.
Versatility: Compatible with all CCS2 EV models on the market, from compact cars and SUVs to heavy trucks and buses.
CCS2 Connector Details
Frequently Asked Questions
1. What is the maximum charging power for this CCS2 gun? The CCS2 gun supports DC fast charging up to 350kW (350A) and AC charging up to 45.36kW. High-power versions can handle up to 500A with liquid cooling.
2. Is this connector compatible with my electric vehicle? It is compatible with all electric vehicles and plug-in hybrids that follow the IEC 62196-3 standard, which is the standard for European and many global EV models.
3. How does the temperature monitoring work? The connector features 2 integrated PT1000 temperature sensors that constantly monitor the heat at the DC+ and DC- power contacts for maximum safety.
4. What is the benefit of Ultrasonic Welding technology? Ultrasonic welding creates a zero-resistance connection between the cable and the terminal, reducing heat generation and extending the product's service life.
5. Can the connector withstand outdoor weather conditions? Yes, it features an IP55 protection rating and is designed to operate in temperatures ranging from -30°C to +50°C.
6. How many charging cycles can the plug handle? The CCS2 plug is engineered for durability and is tested to withstand more than 10,000 insertion and removal cycles.

Related Products