China 500A Liquid Cooled CCS1 Charging Connector Combo 1 Plug HPC Charger Cable Supplier, Factories

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS1 Plug connectors to provide power. HPC CCS Type 1 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS1 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features
EV Charging Cable
Product Introduction

1. 500A CCS1 EV plug. It’s used in DC fast charging & comply with SAE J1772.

2. Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 500A CCS Type 1 plug is used for direct-current charging at a maximum of 500 kW. Universally compatible, high-quality 500A HPC CCS1 Gun EV plugs designed for 10,000+ charging cycles.

3. 400A 500A 600A HPC CCS1 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality 400A 500A 600A HPC CCS1 Gun designed for 10,000+ charging cycles. CCS1 Connector is Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard.

Product Pictures
CCS1 Gun Details
🛠️ Product Features
CCS1 Features

1. 500A HPC CCS1 Plug is convenient charging of Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.

2. 500A CCS 1 Gun design for use in Combined Charging System applications utilizes proprietary silver-plated contacts for long-life durability.

3. Air Cooling Liquid Cooling HPC CCS1 Gun 500A CCS1 Connector, 400A CCS Combo 1 Plug.

4. Liquid Cooling CCS Combo 1 Plug 400A 500A HPC CCS1 Gun Terminal Quick-Change DC High Power EV Charging CCS1 Connector.

📊 Specification
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A/500A /600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Performance 1. Operating temperature: -30°C ~ +50°C
Physical Design

The 200A 250A 500A CCS1 Gun is an EV connector complies with the standard of SAE J1772. The connector is compatible with AC and DC charging. Separate pins are used for each mode.

Ultrasonic Welding Technology

This technology can make the resistance of the EV tend to zero during the charging process, and reduce the phenomenon of heating up during the DC charging process of the EV.

Voltage Rating

The 250A, 300A, 500A CCS1 connector can be used to charge electric vehicles quickly, thanks to its 1,000-volt DC maximum voltage rating. It is the ideal choice for anyone who wants to charge their electric vehicle quickly and efficiently.

Safe Features

The 250A 500A HPC CCS1 connector has a number of safety features that protect against potential hazards such as overvoltage and overcurrent. These features include short circuit protection, ground fault detection, and temperature monitoring.

Quality Assurance

CCS1 Liquid-Cooled HPC Plug EV Plugs can withstand more than 10,000 times of plugging and unplugging. Ensure the safety of long-term power supply, solid and durable, and wear-resistant. It reduces the operation and maintenance costs of electric vehicle charging enterprises.

OEM & ODM

250A 300A 350A CCS 1 Gun Liquid-Cooled HPC Plug supports simple LOGO customization and also supports customization of the entire function and appearance. There are professional sales and technical personnel docking.

High Power Ratings

Designed to handle high currents, offers exceptional power ratings of 300A, 350A, 400A, and 500A CCS 1 Connector. This outstanding capacity ensures ultra-fast DC charging speeds significantly reducing the time spent at charging stations.

Versatility and Compatibility

The 250A 500A CCS1 plug compatible with all HPC CCS1 EV models on the market today. Whether you own a compact electric car, a powerful electric SUV, a heavy truck, a bus or a commercial electric vehicle, our 300A 500A CCS1 plug is designed to meet your DC fast charging needs.

Enhanced Safety Features

Ultrasonic welding technology is used between the conductive terminal and the cable, the contact resistance tends to be zero, the temperature rise is lower during use and the service life of the product can be extended. Built-in temperature sensors ensure the charging process is safer.

Frequently Asked Questions
What is the maximum charging power of the CCS1 EV plug?
The CCS1 connector supports a maximum DC fast charging power of up to 500kW and a maximum voltage rating of 1000V DC.
How durable is the CCS1 charging gun?
The gun is designed for long-life durability, capable of withstanding over 10,000 charging cycles (plug in/pull out).
Does the connector include safety monitoring?
Yes, it features integrated temperature sensors (2pcs PT1000) to monitor temperature changes at the power contacts, along with short circuit protection and ground fault detection.
What standards do these CCS1 connectors comply with?
Our connectors comply with SAE J1772 and IEC 62196-3 standards, and are produced according to IATF 16949 and ISO 9001 automotive standards.
Is the CCS1 plug compatible with all electric vehicles?
It is compatible with all HPC CCS1 EV models, including compact cars, SUVs, heavy trucks, buses, and commercial electric vehicles.
What is the benefit of Ultrasonic Welding Technology?
It reduces contact resistance to nearly zero, which minimizes heat generation during high-power DC charging and extends the product's lifespan.

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