China 500A CCS 2 Connector HPC CCS2 Charging Cable for 500kW DC Charger Station Manufacturer, Suppliers

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS2 Plug connectors to provide power. HPC CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS2 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features
EV Charging CCS2 Gun
Product Introduction
400A 500A 600A CCS2 EV plug. It is used in DC fast charging and complies with IEC 62196-3 (EN 62196-3). Combined Charging System (CCS) is based on open and universal standards for electric vehicles.
Our 400A 500A 600A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality HPC CCS2 Gun EV plugs are designed for 10000+ charging cycles.
400A 500A 600A HPC CCS 2 Connector electric car charging plugs feature integrated temperature sensors (2pcs PT1000) for monitoring temperature changes at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard.
Product Pictures
CCS2 Gun View 1 CCS2 Gun View 2
Product Features
500A 600A HPC CCS2 Plug is convenient for charging Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.
400A 500A 600A CCS 2 Gun design utilizes proprietary silver-plated contacts for long-life durability, supporting AC & DC charging standards of Europe, Asia, and Australia.
Available in Air Cooling and Liquid Cooling options for HPC CCS2 500A connectors and 400A Combo 2 plugs.
Liquid Cooling CCS Combo 2 Plug with Quick-Change DC High Power technology.
Technical Specifications
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW / 500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A / 500A / 600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environment Operating temperature: -30°C ~ +50°C
Physical Design
The 200A 250A 300A CCS2 Gun is an EV connector complying with the IEC62196 standard. It is compatible with both AC and DC charging using separate pins for each mode.
Ultrasonic Welding Technology
This technology ensures the resistance of the EV connector tends toward zero during charging, significantly reducing heat buildup during high-power DC charging processes.
Voltage Rating
With a 1,000-volt DC maximum rating, the 250A 300A 350A CCS2 connector is the ideal choice for quick and efficient vehicle charging.
Safety Features
Equipped with short circuit protection, ground fault detection, and temperature monitoring to protect against overvoltage and overcurrent hazards.
Quality Assurance
CCS 2 EV Plugs withstand more than 10,000 plugging cycles, ensuring solid durability and reduced maintenance costs for charging enterprises.
OEM & ODM Support
Supports logo customization and full function/appearance modifications. Professional technical personnel are available for brand agency docking.
How to Use 500A CCS2 Liquid-Cooled Cable
1. Verify Equipment: Ensure the cable and vehicle port meet the 500A CCS2 standard and are clean.
2. Connecting the Cooling System: Connect the dedicated circulation channel to the cooling unit (pump) to ensure effective heat dissipation and prevent leaks.
3. Locate Your Vehicle's Port: Insert the connector into the CCS2 combo port (the two large pins at the bottom are for DC).
Frequently Asked Questions
Q1: What is the maximum charging power for the CCS2 Gun?
The CCS2 charging gun supports a maximum DC charging power of 400kW to 500kW, making it suitable for high-power fast charging applications.
Q2: Does the connector support both AC and DC charging?
Yes, the CCS2 (Combined Charging System) connector is designed with separate pins to handle both AC and DC charging modes in a single interface.
Q3: How is the temperature monitored during high-power charging?
The plugs are integrated with two PT1000 temperature sensors that monitor thermal changes at the power contacts (DC+ and DC- terminals) for enhanced safety.
Q4: What is the expected lifespan of the CCS2 plug?
The connector is designed for durability with a mechanical life of over 10,000 no-load plug-in and pull-out cycles.
Q5: What safety protections are included?
Safety features include overvoltage protection, overcurrent protection, short circuit protection, ground fault detection, and real-time temperature monitoring.
Q6: Is customization available for bulk orders?
Yes, we support OEM and ODM services, including simple logo customization as well as full appearance and functional design modifications.

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