EV Charging Cable CCS2 Gun Features
Product Introduction: This high-performance charging solution includes a 500A CCS1 EV plug designed for DC fast charging, complying with SAE J1772 standards. The Combined Charging System (CCS) is based on open and universal standards for electric vehicles, enabling direct-current charging at a maximum of 500 kW.
Our 400A, 500A, and 600A HPC CCS1 Connectors feature integrated temperature sensors (2pcs PT1000) for monitoring power contacts. These high-quality guns are designed for over 10,000 charging cycles and produced in accordance with IATF 16949 and ISO 9001 automotive standards.
Product Features
🚀 High Power Design
Convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and full Battery Electric Vehicles (BEV). Supports AC & DC standards across Europe, Asia, and Australia.
❄️ Cooling Technology
Air Cooling and Liquid Cooling options are available for the 500A CCS1 Connector. High power terminals allow for quick-change DC charging with specialized cables.
🛡️ Superior Durability
Utilizes proprietary silver-plated contacts for long-life durability, ensuring safety for long-term power supply while being wear-resistant.
Technical Specifications
| Features |
1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW
5. AC Max charging power: 45.36kW
|
| Mechanical Properties |
1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: 1m drop and 2t vehicle run over pressure
|
| Electrical Performance |
1. DC input: 400A/500A/600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
|
| Applied Materials |
1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
|
| Environmental |
Operating temperature: -30°C ~ +50°C |
Physical Design
The 200A-500A CCS1 Gun complies with SAE J1772, featuring separate pins for AC and DC modes, ensuring compatibility across diverse charging stations.
Ultrasonic Welding Technology
This technology minimizes resistance to nearly zero during charging, significantly reducing heat build-up during the high-current DC process.
Voltage Rating & Safety
Rated for up to 1,000V DC, these connectors include overvoltage protection, overcurrent protection, ground fault detection, and real-time temperature monitoring.
High Waterproof Grade
With an IP55 waterproof rating, the plug ensures stable operation even in harsh environmental conditions, providing peace of mind for outdoor use.
Frequently Asked Questions
Q1: How do I use the liquid-cooled 500A CCS1 plug?
Check the cable for damage first. Connect the plug to the vehicle's DC charging port. The charging station will then activate the liquid cooling system to circulate coolant and manage heat.
Q2: What standards does the CCS1 connector comply with?
The connector complies with the SAE J1772 standard and meets the 62196-3 IEC 2011 SHEET 3-Im requirements.
Q3: What is the maximum voltage and power rating?
The connector can handle up to 1,000V DC and supports power levels ranging from 400kW to 500kW.
Q4: How many charging cycles can the plug withstand?
It is designed for high durability, capable of withstanding more than 10,000 cycles of plugging and unplugging.
Q5: Is it safe to use in the rain?
Yes, the plug features an IP55 protection rating, making it waterproof and suitable for use in various weather conditions.
Q6: What customization options are available?
We support OEM and ODM services, including logo customization and adjustments to the overall function and appearance of the unit.
