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The 500A CCS1 EV plug is designed for high-performance DC fast charging and complies with SAEJ1772 standards. The Combined Charging System (CCS) is built on open and universal standards for electric vehicles, allowing for direct-current charging at a maximum of 500 kW. This universally compatible HPC CCS1 Gun is engineered for durability, supporting over 10,000 charging cycles.
Available in 400A, 500A, and 600A configurations, these connectors feature integrated temperature sensors (2pcs PT1000) to monitor heat levels at power contacts (DC+ and DC- terminals). Developed in accordance with IATF 16949 and ISO 9001 automotive standards, these plugs ensure safety and reliability for various high-power charging needs.
1 Convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and full Electric Vehicles (EV).
2 Utilizes proprietary silver-plated contacts for long-life durability and supports global standards across Europe, Asia, and Australia.
3 Options for Air Cooling and Liquid Cooling to manage thermal performance effectively during 500A charging.
4 Terminal Quick-Change design allows for efficient maintenance of high-power DC charging connectors.
| Features | 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard |
| 2. Concise appearance, support back installation | |
| 3. Back Protection class IP55 | |
| 4. Max charging power: 400kW/500kW | |
| 5. AC Max charging power: 45.36kW | |
| Mechanical Properties | 1. Mechanical life: no-load plug in/pull out > 10000 times |
| 2. Impact resistance: can afford 1m drop and 2t vehicle run over pressure | |
| Electrical Performance | 1. DC input: 400A/500A/600A 1000V DC MAX |
| 2. AC input: 16A 32A 63A 240/415V AC MAX | |
| 3. Insulation resistance: > 2000MΩ (DC1000V) | |
| 4. Terminal temperature rise: < 50K | |
| 5. Withstand Voltage: 3200V | |
| 6. Contact resistance: 0.5mΩ Max | |
| Applied Materials | 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0 |
| 2. Pin: Copper alloy, silver + thermoplastic on the top | |
| Environmental | Operating temperature: -30°C ~ +50°C |
Physical Design: The 200A to 500A CCS1 Gun is an EV connector complying with SAE J1772. It supports both AC and DC charging modes through separate dedicated pins.
Ultrasonic Welding: This advanced technology reduces EV resistance toward zero during charging, minimizing heat generation during high-power DC sessions.
Voltage & Safety: Rated for up to 1,000-volt DC, this connector ensures efficient fast charging. Safety features include overvoltage/overcurrent protection, short circuit protection, ground fault detection, and real-time temperature monitoring.
Quality Assurance: These plugs are built to withstand over 10,000 mating cycles. The rugged, wear-resistant design ensures long-term power supply safety and reduces operational maintenance costs for charging enterprises.
Versatility: Compatible with all HPC CCS1 models, including compact cars, SUVs, heavy trucks, buses, and commercial electric vehicles.
How to use: Inspect the cable for damage. Connect the CCS1 plug to the vehicle's DC port (utilizing two large DC pins and the standard Type 1 connector). The charging station's liquid cooling system will automatically activate to manage thermal load.
Waterproof Rating: Features an IP55 rating, ensuring stable operation and protection against moisture and dust even in harsh outdoor environments.
