China 250A 1000V CCS1 Combo 1 EV Charger Plug UL Rated Connector Manufacturers, Suppliers

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China 250A 1000V CCS1 Combo 1 EV Charger Plug UL Rated Connector Manufacturers, Suppliers

This open-end CCS1 replacement Level 3 cable is to be integrated into the charging station. The cable is 80/125/150/200/250 amperes and can charge your EV up to 250 kW. The product has a nice appearance, a hand-held ergonomic design, and is easy to plug. The working length is 20 feet and made from thermoplastic material. It has a protection level of IP65 and is anti-flaming, pressure-resistant, abrasion-resistant, and impact resistan.

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Product Description

EV Charging Cable CCS1 Gun Features

Product Introduction

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CCS1 EV plug are available in 80A to 250A. It’s used in DC fast charging & comply with IEC 62196-3.

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Combined Charging System (CCS1) is based on open and universal standards for electric vehicles. Our CCS1 plug is used for direct-current charging at a maximum of 250 kW. Universally compatible, high-quality CCS1 Gun EV plugs designed for 10000+ charging cycles.

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CCS1 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. Available in 80A, 125A, 200A, and 250A configurations.

Product Pictures

Product Features

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CCS1 Plug is convenient for charging Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.

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Design utilizes proprietary silver-plated contacts for long-life durability, supporting standards across North America, Asia, and Australia.

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Full range of DC options: 80A, 125A, 200A, and 250A CCS1 Connectors.

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Terminal Quick-Change DC High Power EV Charging CCS1 UL Rated Connector with UL EV Cable.

Technical Specifications

Features	1. Meet IEC 62196-3 standard 2. Concise appearance, support back installation 3. Back Protection class IP65 4. Max charging power: 250kW
Mechanical Properties	1. Mechanical life: no-load plug in/pull out > 10000 times 2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance	1. DC input: 250A 1000V DC MAX 3. Insulation resistance: > 2000MΩ (DC1000V) 4. Terminal temperature rise: < 50K 5. Withstand Voltage: 3200V 6. Contact resistance: 0.5mΩ Max
Applied Materials	1. Case Material: Thermoplastic, flame retardant grade UL94 V-0 2. Pin: Copper alloy, silver + thermoplastic on the top
Environment	Operating temperature: -30°C ~ +50°C

Design & Performance

Physical Design: CCS1 DC charging connector is the industrial standard interface for fast charging of EV (Electric Vehicle) with charging stations. Complying with UL 2251, this connector offers a reliable and user-friendly high-power solution.

Ultrasonic Welding Technology: This technology minimizes resistance during the charging process, significantly reducing heat buildup during DC fast charging.

Voltage Rating: Rated for up to 1,000-volt DC, the 80A to 250A connectors are ideal for rapid and efficient electric vehicle charging.

Safety Features: Includes protection against overvoltage, overcurrent, short circuits, ground faults, and real-time temperature monitoring.

Quality Assurance: Capable of withstanding over 10,000 mating cycles. Solid, wear-resistant construction ensures long-term power safety and reduces maintenance costs.

OEM & ODM: Supports LOGO customization as well as full appearance and functional customization to suit brand requirements.

High Power & Compatibility: Designed to handle high currents (up to 250A) for ultra-fast charging. Compatible with all CCS1 EV models, including passenger cars, SUVs, heavy trucks, and commercial buses.

Frequently Asked Questions

Q1: What is the maximum charging power of the CCS1 Gun? A: The CCS1 Gun supports a maximum charging power of up to 250kW with a 1000V DC maximum voltage rating.

Q2: How durable is the CCS1 charging connector? A: It is designed for high durability, withstanding more than 10,000 cycles of plugging and unplugging.

Q3: Does the connector have safety protection for overheating? A: Yes, it features integrated temperature sensors (2pcs PT1000) to monitor the power contacts and prevent overheating during fast charging.

Q4: What environmental protection rating does the plug have? A: The connector has a protection class of IP65, ensuring safety and reliability in various weather conditions.

Q5: Is the CCS1 plug compatible with all electric vehicles? A: It is compatible with all electric vehicles and plug-in hybrids that follow the North American and international CCS1 standards.

Q6: Can the appearance of the CCS1 Gun be customized? A: Yes, we provide OEM and ODM services, including logo customization and appearance design to meet specific brand needs.

Product Detail

China 250A 1000V CCS1 Combo 1 EV Charger Plug UL Rated Connector Manufacturers, Suppliers

Product Description