China UL /CUL 150A 200A CCS J1772 Cable 200kW DC Fast EV Charging Connector Manufacturers, Supplier

This open-end CCS1 replacement Level 3 cable is to be integrated into the charging station. The cable is 80/125/150/200/250 amperes and can charge your EV up to 250 kW. The product has a nice appearance, a hand-held ergonomic design, and is easy to plug. The working length is 20 feet and made from thermoplastic material. It has a protection level of IP65 and is anti-flaming, pressure-resistant, abrasion-resistant, and impact resistan.

Product Description

EV Charging Cable CCS1 Gun Features

EV Charging Cable CCS1
CCS1 EV plugs are available in 80A to 250A. It’s used in DC fast charging & comply with IEC 62196-3. Combined Charging System (CCS1) is based on open and universal standards for electric vehicles. Our CCS1 plug is used for direct-current charging at a maximum of 250 kW. Universally compatible, high-quality CCS1 Gun EV plugs designed for 10000+ charging cycles.
CCS1 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. Available in 80A, 125A, 200A, and 250A configurations.

Product Features

CCS1 Gun Details
CCS1 Charging Standard
Universal Compatibility
Convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles (EV). Supports standards across North America, Asia, and Australia.
Advanced Safety
Utilizes proprietary silver-plated contacts and ultrasonic welding technology to ensure zero-tendency resistance and lower temperature rise.
High Durability
Mechanical life of over 10,000 plug-in/pull-out cycles. Withstands 1m drop and 2t vehicle run-over pressure.

Specifications

Category Technical Data
Features 1. Meet IEC 62196-3 standard
2. Concise appearance, back installation support
3. Protection class IP65
4. Max power: 150kW-200KW
Mechanical Properties 1. Mechanical life: >10,000 cycles
2. External force: 1m drop and 2t vehicle pressure
Electrical Performance 1. DC input: 150A/200A 1000V DC MAX
2. Insulation resistance: >2000MΩ (DC1000V)
3. Terminal temperature rise: <50K
4. Withstand Voltage: 3200V
Applied Materials 1. Case: Thermoplastic UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic top
Environmental Operating temperature: -30°C to +50°C

Key Technical Advantages

Physical Design: The CCS1 DC charging connector is the industrial standard interface for fast charging. Complying with UL 2251, it offers a reliable and user-friendly high-power solution.
Ultrasonic Welding Technology: This technology minimizes resistance during the charging process, significantly reducing heat generation and extending the service life of the connector.
Safe Features: Integrated safety mechanisms protect against overvoltage, overcurrent, and short circuits. Temperature monitoring via dual sensors ensures the charging process remains within safe limits.
High Power Ratings: Designed to handle up to 250A, ensuring ultra-fast DC charging speeds for everything from compact cars to commercial heavy trucks and buses.

Frequently Asked Questions

What is the maximum charging capacity of the CCS1 connector?
The CCS1 connector supports high-power DC fast charging up to 250kW with a maximum voltage rating of 1,000 volts DC.
Is the CCS1 plug compatible with all electric vehicle models?
Yes, it is designed to be compatible with all CCS1 EV models on the market, including PHEVs, compact cars, SUVs, and commercial vehicles like buses and trucks.
How does the connector handle overheating during fast charging?
It features integrated dual temperature sensors (PT1000) and ultrasonic welding technology to monitor heat and keep resistance near zero, ensuring a safe temperature rise of less than 50K.
How durable is the charging gun for daily use?
The gun is built for longevity with a mechanical life of over 10,000 plug cycles. It is also rated IP65 and can withstand a 2-ton vehicle run-over pressure.
What safety standards does this CCS1 connector follow?
The connector complies with IEC 62196-3 and UL 2251 standards, and is produced according to IATF 16949 and ISO 9001 automotive quality systems.

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