CCS1 EV Charging Cable Connector
The Combined Charging System (CCS1) is based on open and universal standards for electric vehicles. Our CCS1 plug is used for direct-current charging at a maximum of 250 kW. Universally compatible, high-quality CCS1 Gun EV plugs are designed for 10,000+ charging cycles. CCS1 EV plugs are available in 80A to 250A and are used in DC fast charging complying with IEC 62196-3.
CCS1 Connector electric car charging plugs integrate temperature sensors (2pcs PT1000) for monitoring temperature changes at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard, it offers reliable performance for 80A, 125A, 200A, and 250A requirements.
Product Features
Convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles (EV). Compatible with North American, Asian, and Australian standards.
Utilizes proprietary silver-plated contacts for long-life durability, designed to exceed 10,000 plugging cycles.
Ultrasonic Welding Technology
This advanced technology ensures the resistance of the EV tends to zero during the charging process, significantly reducing heating phenomena during high-power DC charging.
Voltage & Power Rating
The CCS1 connector supports a 1,000-volt DC maximum voltage rating. With current options of 80A, 125A, 150A, 200A, and 250A, it ensures ultra-fast DC charging speeds, making it ideal for heavy trucks, buses, and commercial electric vehicles.
Technical Specifications
| Features |
Meet IEC 62196-3 standard |
| Concise appearance, support back installation |
| Back Protection class IP65 |
| Max charging power: 150kW / 200kW |
| Mechanical |
Mechanical life: no-load plug in/pull out > 10,000 times |
| Impact of external force: 1m drop and 2t vehicle run over pressure |
| Electrical |
DC input: 150A/200A 1000V DC MAX |
| Insulation resistance: > 2000MΩ (DC1000V) |
| Terminal temperature rise: < 50K |
| Withstand Voltage: 3200V |
| Contact resistance: 0.5mΩ Max |
| Materials |
Case: Thermoplastic, flame retardant grade UL94 V-0 |
| Pin: Copper alloy, silver + thermoplastic on top |
| Environment |
Operating temperature: -30°C ~ +50°C |
Safety & Quality Assurance
Safety features include short circuit protection, ground fault detection, and integrated dual temperature monitoring. Complying with UL 2251, our charging connector offers a reliable and user-friendly solution for EV DC fast charging. The solid and wear-resistant design reduces operation and maintenance costs for charging enterprises.
OEM & ODM Customization
We support logo customization and entire functional or appearance design changes. Professional technical personnel are available to assist in developing your brand's unique charging solutions.
Frequently Asked Questions
Q1: What is the maximum power the CCS1 connector can handle?
The CCS1 connector supports up to 250A current and a 1,000-volt DC maximum voltage, capable of delivering 150kW to 200kW charging power.
Q2: Does it feature any temperature protection?
Yes, it features integrated dual PT1000 temperature sensors that monitor the heat at the power contacts for enhanced safety.
Q3: What is the durability of the charging gun?
The connector is designed for heavy-duty use with a mechanical life exceeding 10,000 cycles of plugging and unplugging.
Q4: Is it compatible with all electric vehicle models?
Our CCS1 plug is compatible with all CCS1 EV models on the market, including compact cars, SUVs, heavy trucks, and commercial buses.
Q5: What safety standards does the product meet?
The product is developed in accordance with IATF 16949 and ISO 9001 standards, and complies with IEC 62196-3 and UL 2251 requirements.
Q6: Can the design be customized for my brand?
Yes, we provide full OEM and ODM services, including logo customization and appearance adjustments to meet your brand identity.
