Best Liquid Cooling HPC CCS Type 2 400A 500A 500kW CCS2 Charging Cable Manufacturer, Factory

The Combined Charging System (CCS) is a standard for charging electric vehicles 350A 400A 500A HPC CCS2 Plug connectors to provide power. HPC CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the HPC CCS2 Gun mainly use in Europe market.

Product Description

CCS2 EV Charging Cable
Product Introduction
1,400A 500A 600A CCS2 EV plug. It’s used in DC fast charging & comply with IEC 62196-3 (EN 62196-3).
2, Combined Charging System (CCS) is based on open and universal standards for electric vehicles. The 400A 500A 600A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality 400A 500A 600A HPC CCS2 Gun EV plugs designed for 10000+ charging cycles.
3, 400A 500A 600A HPC CCS 2 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality 400A 500A 600A HPC CCS2 Gun designed for 10000+ charging cycles. CCS2 Connector is Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard.
CCS2 Features Diagram
Product Features
CCS2 Connector Details
1
500A 600A HPC CCS2 Plug is convenient charging of Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.
2
400A 500A 600A CCS 2 Gun design for use in Combined Charging System applications utilizes proprietary silver-plated contacts for long-life durability.
3
Air Cooling & Liquid Cooling HPC CCS2 Gun supports global standards in Europe, Asia, and Australia.
4
Terminal Quick-Change DC High Power EV Charging CCS2 Connector with EV Cable for 400A 500A applications.
Specification
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 400A/500A /600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Operating temperature: -30°C ~ +50°C

Physical Design

The 200A 250A 300A CCS2 Gun is an EV connector complies with the standard of IEC62196. The connector is compatible with AC and DC charging. Separate pins are used for each mode.

Ultrasonic Welding Technology

This technology can make the resistance of the EV tend to zero during the charging process, and reduce the phenomenon of heating up during the DC charging process of the EV.

Voltage Rating

The 250A, 300A, 350A CCS2 connector can be used to charge electric vehicles quickly, thanks to its 1,000-volt DC maximum voltage rating. It is the ideal choice for anyone who wants to charge their electric vehicle quickly and efficiently.

Safe Features

The 250A 375A 350A CCS2 connector has a number of safety features that protect against potential hazards such as overvoltage and overcurrent. These features include short circuit protection, ground fault detection, and temperature monitoring.

Quality Assurance

These CCS 2 EV Plugs can withstand more than 10,000 times of plugging and unplugging. Ensure the safety of long-term power supply, solid and durable, and wear-resistant. It reduces the operation and maintenance costs of electric vehicle charging enterprises.

OEM & ODM

250A 300A 350A CCS 2 Gun supports simple LOGO customization and also supports customization of the entire function and appearance. Professional sales and technical personnel are available for docking.

High Power Ratings

Designed to handle high currents, offers exceptional power ratings of 300A, 350A, 400A, and 500A CCS 2 Connector. This outstanding capacity ensures ultra-fast DC charging speeds significantly reducing the time spent at charging stations.

Versatility and Compatibility

The 250A 300A CCS2 plug is compatible with all CCS2 EV models on the market today. Whether you own a compact electric car, a powerful electric SUV, a heavy truck, a bus, or a commercial electric vehicle.

Frequently Asked Questions
What standards does the CCS2 charging gun comply with?
The CCS2 gun complies with international standards IEC 62196-3 and EN 62196-3, making it suitable for Combined Charging System applications globally.
What is the maximum charging capacity?
It supports high-power DC fast charging with current ratings up to 600A and a maximum voltage of 1000V DC, enabling power outputs up to 500kW.
How does the integrated temperature sensor work?
The connector features 2pcs PT1000 integrated temperature sensors that monitor temperature changes at the power contacts (DC+ and DC-) to ensure safety during high-power charging.
Is it durable for long-term use?
Yes, the connector is designed for a mechanical life of over 10,000 plugging cycles and features proprietary silver-plated contacts for enhanced durability.
Does it support liquid cooling?
Yes, the HPC CCS2 series includes options for both air cooling and liquid cooling systems to handle ultra-high currents efficiently.
What safety protections are included?
The connector includes short circuit protection, ground fault detection, temperature monitoring, and a flame-retardant UL94 V-0 rated case.

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