Best Liquid-Cooled 600A NACS Charging Connector Coupler Tesla NACS Plug Supplier, Factory

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Best Liquid-Cooled 600A NACS Charging Connector Coupler Tesla NACS Plug Supplier, Factory

The 600A NACS DC charging couplers are a series of modularized products, which cover the range of current from 16A to more than 600A. Charging current of Natural-cooled ones is up to 350A. Liquid-cooled types are applied to charging current higher than 500A with cable diameter smaller than 36mm.

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Product Description

EV Charging Cable TESLA NACS Gun Features

Product Introduction

The 600A NACS Charging Cable is a high-performance direct current (DC) fast charging connector standard. Formerly known as the "Tesla charging connector," this design became available to other manufacturers in 2022. It was specifically engineered for 400-volt battery architecture and is significantly more compact than other DC fast charging connectors. The 600A NACS connector is utilized with Superchargers, currently supporting a charge rate of up to 600kW.

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Key Features

1. The 600A NACS connector features a single integrated button on the handle. When pressed, it emits a UHF signal. If locked, the vehicle retracts the latch; if unlocked, the vehicle opens the charge port door.

2. To support new Ford and GM EVs, charge point operators are transitioning CCS1 connectors to the 600A NACS standard. Advanced DC fast chargers are now accommodating these connectors to meet future demand.

3. Optimized for high-capacity charging stations, providing a seamless connection for Supercharger networks.

Technical Specifications

Features	• Meet NACS standard • Concise appearance, support back installation • Protection Degree: IP67 • Max charging power: 400kW
Mechanical Properties	• Mechanical life: no-load plug in/pull out > 10,000 times • Impact resistance: 1m drop and 2t vehicle run-over pressure
Electrical Performance	• DC input: 400A 1000V DC MAX • Insulation resistance: > 2000MΩ (DC1000V) • Terminal temperature rise: < 50K • Insertion / Withdrawal Force: < 90N • UV Resistance: F1 per UL 746C
Applied Materials	• Case Material: Thermoplastic, flame retardant grade UL94 V-0 • Pin: Copper alloy, silver + thermoplastic on the top
Environment	• Operating temperature: -40°C to +50°C

Physical Design The 600A NACS Gun complies with strict NACS standards. It is designed for use with high-capacity superchargers capable of delivering up to 600kW of power efficiently.

Ultrasonic Welding Technology Utilizing ultrasonic welding between the conductive terminal and cable, the contact resistance is reduced to nearly zero. This minimizes heat generation and extends the product's service life.

Voltage Rating Available in multiple current ratings (80A to 600A), this connector supports up to 1,000-volt DC maximum voltage, making it the ideal choice for ultra-fast charging.

Quality & Safety Tested for over 10,000 plugging cycles, the connector includes short circuit protection, ground fault detection, and temperature monitoring to ensure long-term safety.

OEM & ODM Support The NACS Gun supports simple LOGO customization as well as full function and appearance tailoring to meet specific brand requirements.

Versatility Compatible with all NACS-standard EV models, ranging from compact electric cars and SUVs to commercial heavy trucks and buses.

Frequently Asked Questions

What is the maximum charging power this NACS cable can handle?

The cable is designed to support a maximum charging power of up to 400kW to 600kW, depending on the specific model and station configuration.

Is this charging gun compatible with non-Tesla vehicles?

Yes, as the NACS standard is adopted by other manufacturers like Ford and GM, this connector is designed for compatibility with any vehicle using the NACS inlet.

What is the waterproof and protection rating?

The connector features an IP67 protection degree, ensuring it is highly resistant to dust and can withstand temporary immersion in water.

How does the integrated button on the handle work?

The button emits a UHF signal that communicates with the vehicle to either open the charge port door or release the locking latch for easy removal.

What are the safety protections included?

It includes built-in temperature sensors, short circuit protection, ground fault detection, and overvoltage monitoring to ensure safe high-power DC charging.

How durable is the connector for commercial use?

The connector is rated for a mechanical life of over 10,000 plug-in and pull-out cycles and can withstand being run over by a 2-ton vehicle.

Product Detail

Best Liquid-Cooled 600A NACS Charging Connector Coupler Tesla NACS Plug Supplier, Factory

Product Description