Best Air Cooled CCS2 Plug 250A 300A 375A CCS Type 2 DC Charging Cable Manufacturers, Factories

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Best Air Cooled CCS2 Plug 250A 300A 375A CCS Type 2 DC Charging Cable Manufacturers, Factories

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the 250A GBT Plug and 200A 250A 300A 350A CCS2 Plug connectors to provide power. CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market.

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Product Description

⚡ EV Charging Cable CCS2 Gun Features

🛡️ Product Overview

The 250A, 300A, 350A, and 375A CCS2 EV plug is specifically engineered for DC fast charging applications, fully complying with IEC 62196-3 (EN 62196-3) standards. As part of the Combined Charging System (CCS), it is built on open and universal standards to ensure global compatibility.

Designed for high-performance direct-current charging at a maximum of 350 kW, these high-quality CCS2 guns are rated for over 10,000 charging cycles, providing long-term reliability for electric vehicle infrastructure.

🚀 Key Product Features

🌡️ Advanced Monitoring: Integrated dual PT1000 temperature sensors monitor heat levels at the DC+ and DC- power contacts for maximum safety.

💎 Silver-Plated Contacts: Utilizes proprietary silver-plated contacts to ensure long-life durability and optimal conductivity.

❄️ Cooling Options: Available in both Air Cooling and Liquid Cooling configurations for high-power requirements (up to 500A).

🔧 Quality Standards: Produced in accordance with IATF 16949 automotive and ISO 9001 standards.

📊 Technical Specifications

Standard Features	• Meet 62196-3 IEC 2011 SHEET 3-Im standard • Concise appearance, support back installation • Back Protection class IP55 • Max charging power: 300kW/350kW • AC Max charging power: 45.36kW
Mechanical Properties	• Mechanical life: no-load plug in/pull out > 10,000 times • Impact resistance: 1m drop and 2t vehicle run-over pressure
Electrical Performance	• DC Input: 250A/300A/350A 1000V DC MAX • AC Input: 16A 32A 63A 240/415V AC MAX • Insulation resistance: > 2000MΩ (DC1000V) • Terminal temperature rise: < 50K • Withstand Voltage: 3200V
Applied Materials	• Case Material: Thermoplastic, flame retardant grade UL94 V-0 • Pin: Copper alloy, silver + thermoplastic on the top
Environmental	Operating temperature: -30°C ~ +50°C

🔍 Design & Technology Highlights

🔘 Ultrasonic Welding Technology

This advanced technology reduces the resistance of the EV connector to near zero during the charging process. It significantly minimizes heat generation during high-power DC charging, extending the service life of the product.

🔘 High Voltage & Power Rating

With a 1,000-volt DC maximum voltage rating, the CCS2 connector is the ideal choice for ultra-fast DC charging. It supports current ratings of 200A, 250A, 300A, 350A, 400A, and even 500A, ensuring rapid energy transfer for all modern EVs.

🔘 Versatility & Compatibility

Compatible with all CCS2 EV models on the market today, including compact cars, powerful SUVs, heavy trucks, buses, and commercial electric vehicles. The plug is designed for Europe, Asia, Australia, and other global markets.

🔘 Quality Assurance & Customization

Tested for over 10,000 insertion cycles to ensure long-term power supply safety. We offer OEM & ODM services, including logo customization and aesthetic modifications to meet brand requirements.

❓ Frequently Asked Questions

Q1: What standards does the CCS2 Gun comply with? The CCS2 gun complies with the IEC 62196-3 (EN 62196-3) international standards for electric vehicle conductive charging.

Q2: How does the temperature monitoring system work? The connector features 2x PT1000 temperature sensors that constantly monitor the DC+ and DC- terminals, providing real-time data to prevent overheating during high-power charging.

Q3: Is the CCS2 connector compatible with liquid cooling? Yes, there are liquid-cooled variants available for 400A and 500A applications to handle ultra-high power without thermal issues.

Q4: What is the mechanical lifespan of the plug? The CCS2 plug is designed for durability, capable of exceeding 10,000 cycles of no-load plugging and pulling.

Q5: Can this connector be used for both AC and DC charging? The CCS2 (Combined Charging System) design uses separate pins to support both AC and DC charging modes in a single interface.

Q6: What materials are used for the contacts? The pins are made of high-quality copper alloy with silver plating and thermoplastic protection on the top for superior conductivity and safety.

Product Detail

Best Air Cooled CCS2 Plug 250A 300A 375A CCS Type 2 DC Charging Cable Manufacturers, Factories

Product Description