Best 80A 125A DC 1000V Combo 2 EV Connector CCS2 DC Charger Plug Manufacturer, Factories

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Best 80A 125A DC 1000V Combo 2 EV Connector CCS2 DC Charger Plug Manufacturer, Factories

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo 1 (CCS1 Plug) and Combo 2 (CCS2 Plug) connectors to provide power. These two connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market and CCS1 Gun mainly use in US market.

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Product Description

EV Charging Cable CCS2 Gun Features

Product Introduction

CCS2 EV plug are available in 60A to 500A. It’s used in DC fast charging & comply with IEC 62196-3 (EN 62196-3).

Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality CCS2 Gun EV plugs designed for 10000+ charging cycles.

CCS 2 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. Available in 200A, 250A, 300A, and 350A configurations.

Product Pictures

Product Features

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CCS2 Plug is convenient charging of Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.

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CCS 2 Gun design for use in Combined Charging System applications utilizes proprietary silver-plated contacts for long-life durability. Supports AC & DC Charging standards of Europe, Asia, Australia and global standards.

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Options for Air Cooling and Liquid Cooling CCS2 Gun (250A to 350A).

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Liquid Cooling CCS Combo 2 Plug for 400A and 500A high power quick-change DC charging with EV cable.

Technical Specification

Features	• Meet 62196-3 IEC 2011 SHEET 3-Im standard • Concise appearance, support back installation • Back Protection class IP55 • Max charging power: 80KW, 125KW • AC Max charging power: 45.36kW
Mechanical Properties	• Mechanical life: no-load plug in/pull out > 10000 times • Impact of external force: 1m drop and 2t vehicle run over pressure
Electrical Performance	• DC input: 80A 125A 1000V DC MAX • AC input: 16A 32A 63A 240/415V AC MAX • Insulation resistance: > 2000MΩ (DC1000V) • Terminal temperature rise: < 50K • Withstand Voltage: 3200V • Contact resistance: 0.5mΩ Max
Applied Materials	• Case Material: Thermoplastic, flame retardant grade UL94 V-0 • Pin: Copper alloy, silver + thermoplastic on the top
Environment	• Operating temperature: -30°C to +50°C

Physical Design

The CCS2 Gun complies with IEC62196 standards, compatible with both AC and DC charging through separate pins for each mode.

Ultrasonic Welding

Advanced technology that minimizes resistance to near zero, significantly reducing heat during high-power DC charging.

Voltage Rating

Supports up to 1,000-volt DC maximum, ideal for 250A to 350A fast charging requirements with high efficiency.

Safety Features

Equipped with short circuit protection, ground fault detection, and real-time temperature monitoring to protect against hazards.

Quality Assurance

Designed for 10,000+ plugging cycles. Durable and wear-resistant materials ensure long-term stability and reduced maintenance costs.

OEM & ODM

Supports full customization from simple logo placement to complete functional and appearance modifications for brand agencies.

High Power Ratings & Versatility

Our CCS2 plugs are engineered to handle extreme currents, offering ratings of 300A, 350A, 400A, and 500A. This allows for ultra-fast DC charging speeds for everything from compact cars to heavy electric trucks and buses. The ultrasonic welding between terminals and cables ensures the contact resistance stays near zero, extending product life and safety.

Frequently Asked Questions (FAQ)

1. What is the maximum current capacity for the CCS2 Gun?

The CCS2 EV plugs are available in a wide range from 60A up to 500A to support various charging speeds, including ultra-fast DC charging.

2. Does the CCS2 connector support both AC and DC charging?

Yes, the CCS2 (Combined Charging System) design is compatible with both AC and DC charging modes, utilizing separate pins for each mode as per IEC 62196 standards.

3. How does the cooling system work for high-power models?

For high-current applications (250A to 500A), we offer both Air Cooling and Liquid Cooling options to maintain optimal temperatures during the charging process.

4. What safety certifications do these connectors meet?

The CCS2 connectors are produced in accordance with IATF 16949 automotive standards and ISO 9001 standards, complying with IEC 62196-3 requirements.

5. What is the expected lifespan of the charging plug?

Our CCS2 Gun is designed for high durability, capable of withstanding more than 10,000 plugging and unplugging cycles.

6. Are there integrated sensors for heat protection?

Yes, the connectors feature two integrated PT1000 temperature sensors that monitor thermal changes at the power contacts to ensure safe operation.

Product Detail

Best 80A 125A DC 1000V Combo 2 EV Connector CCS2 DC Charger Plug Manufacturer, Factories