Best 5.5M DC1000V 250A CCS2 Gun CCS Combo 2 Connector for Russia Fast EV Charger Station Manufacturer, Supplier

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the 250A GBT Plug and 200A 250A 300A 350A CCS2 Plug connectors to provide power. CCS Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market.

Product Description

EV Charging Cable CCS2 Gun Features

CCS2 EV Charging Cable

Product Introduction: Our 250A, 300A, 350A, and 375A CCS2 EV plugs are specifically engineered for DC fast charging applications, fully complying with IEC 62196-3 (EN 62196-3) international standards.

The Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 350A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality 250A 350A CCS2 Gun EV plugs are designed for over 10,000 charging cycles.

The 300A 350A CCS 2 Connector features integrated temperature sensors (2pcs PT1000) for real-time monitoring of temperature changes at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with IATF 16949 and ISO 9001 automotive standards, these connectors are available in 200A, 250A, 300A, and 350A configurations.

CCS2 Gun Technical Detail CCS2 Plug Design

Key Product Features

  • 1. Broad Application: The 250A 300A CCS2 Plug provides convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and Battery Electric Vehicles (BEV).
  • 2. Superior Durability: Designed for Combined Charging System applications, utilizing proprietary silver-plated contacts for long-life durability. Supports AC & DC charging standards for Europe, Asia, and Australia.
  • 3. Advanced Cooling: Options include both Air Cooling and Liquid Cooling for CCS2 Guns (250A to 350A) to maintain optimal performance.
  • 4. High Power Capability: Liquid Cooling CCS Combo 2 Plugs support 400A to 500A with quick-change DC terminals for high-power EV charging.

Technical Specification

Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 300kW/350kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10,000 times
2. Impact of external force: withstands 1m drop and 2t vehicle run-over pressure
Electrical Performance 1. DC input: 250A/300A/350A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environment Operating temperature: -30°C ~ +50°C

Physical Design

The 200A-300A CCS2 Gun complies with the IEC62196 standard. The connector is compatible with both AC and DC charging modes, using separate pins for each mode to ensure efficiency.

Ultrasonic Welding Technology

This innovative technology ensures that the resistance of the EV connector tends to zero during the charging process, significantly reducing heat generation during high-speed DC charging.

Voltage Rating

With a maximum rating of 1,000 volts DC, these connectors are the ideal choice for rapid and efficient electric vehicle charging, meeting the demands of modern high-voltage battery systems.

Safety Features

Comprehensive protection includes short circuit protection, ground fault detection, and real-time temperature monitoring to safeguard against overvoltage and overcurrent hazards.

Quality Assurance

Our CCS 2 EV Plugs are engineered to withstand over 10,000 plugging cycles. This robust design ensures long-term power supply safety and reduces maintenance costs for charging operators.

OEM & ODM Services

We support professional customization, including simple logo placement or complete functional and appearance modifications, supported by our expert technical and sales teams.

Versatility and Compatibility

Compatible with all CCS2 EV models on the market, from compact cars and SUVs to heavy trucks, buses, and commercial electric vehicles. Our range (up to 500A) ensures ultra-fast DC charging speeds for any application.

Frequently Asked Questions

Q1: What standards do the CCS2 charging guns comply with?

Our CCS2 charging guns fully comply with the IEC 62196-3 (EN 62196-3) international standards for electric vehicle conductive charging.

Q2: How does ultrasonic welding technology benefit the charging process?

Ultrasonic welding reduces contact resistance to nearly zero, which minimizes heat generation and extends the product's service life during high-power DC charging.

Q3: Are these connectors compatible with all electric vehicle brands?

Yes, these plugs are universally compatible with all EV and PHEV models that utilize the CCS2 charging standard, including passenger cars, buses, and commercial vehicles.

Q4: What safety monitoring features are built into the plug?

The plugs include dual PT1000 temperature sensors for real-time thermal monitoring, as well as protections against short circuits and ground faults.

Q5: Can the charging gun withstand harsh outdoor environments?

Yes, the connector has an IP55 protection rating and is made from flame-retardant thermoplastic (UL94 V-0), capable of operating in temperatures from -30°C to +50°C.

Q6: What is the maximum charging power supported?

Depending on the specific model and cooling configuration (air or liquid), our CCS2 connectors can support maximum DC charging power ratings of 300kW to 350kW and higher.

Related Products