Best UL 2251 200A 250A CCS Type 1 Plug CCS1 Charging Cable 200kw DC EV Charger Station Manufacturer, Factories

This open-end CCS1 replacement Level 3 cable is to be integrated into the charging station. The cable is 80/125/150/200/250 amperes and can charge your EV up to 250 kW. The product has a nice appearance, a hand-held ergonomic design, and is easy to plug. The working length is 20 feet and made from thermoplastic material. It has a protection level of IP65 and is anti-flaming, pressure-resistant, abrasion-resistant, and impact resistan.

Product Description

🔌 EV Charging Cable CCS1 Gun Features
EV Charging Cable CCS1 Gun
🚀 Product Introduction
1. CCS1 EV plugs are available in 80A to 250A. It’s used in DC fast charging & comply with IEC 62196-3.
2. Combined Charging System (CCS1) is based on open and universal standards for electric vehicles. This CCS1 plug is used for direct-current charging at a maximum of 250 kW. Universally compatible, high-quality CCS1 Gun EV plugs designed for 10,000+ charging cycles.
3. CCS1 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). CCS1 Connector is developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. Available models include 80A, 125A, 200A, and 250A CCS1 Connectors.
📸 Product Pictures
CCS1 EV Plug Details
CCS1 Charging Gun Features
✨ Key Product Features
CCS1 Plug is convenient for charging Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles.
Designed for use in Combined Charging System applications utilizing proprietary silver-plated contacts for long-life durability.
Supports AC & DC Charging standards of North America, Asia, Australia, and global standards.
Available in 80A, 125A, 200A, and 250A options.
250A CCS1 Gun Terminal Quick-Change DC High Power EV Charging CCS1 UL Rated Connector with UL EV Cable.
Suitable for installation on DC EV fast charging stations as an electric outlet for various vehicles.
📊 Technical Specifications
Features 1. Meet IEC 62196-3 standard
2. Concise appearance, support back installation
3. Back Protection class IP65
4. Max charging power: 150kW, 200KW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. External force impact: can afford 1m drop and 2t vehicle run-over pressure
Electrical Performance 1. DC input: 150A/200A 1000V DC MAX
2. Insulation resistance: > 2000MΩ (DC1000V)
3. Terminal temperature rise: < 50K
4. Withstand Voltage: 3200V
5. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environment Operating temperature: -30°C ~ +50°C
🛡️ Physical Design & Quality
Physical Design: The CCS1 DC charging connector is the industrial standard interface for fast charging of EV (Electric Vehicle) with charging stations. Complying with UL 2251, it offers a reliable and user-friendly high-power solution.
Ultrasonic Welding Technology: This technology ensures the resistance of the EV tends to zero during charging, significantly reducing heat buildup during the DC charging process.
Voltage Rating: The 80A, 125A, 150A, 200A, and 250A CCS1 connectors support up to 1,000-volt DC maximum voltage, making it an ideal choice for quick and efficient charging.
Safety Features: Includes protection against overvoltage, overcurrent, short circuit protection, ground fault detection, and temperature monitoring.
Quality Assurance: Designed to withstand more than 10,000 cycles of plugging and unplugging. It ensures long-term power safety, durability, and reduced maintenance costs for charging enterprises.
OEM & ODM: Supports logo customization and modifications to the entire function and appearance. Professional sales and technical personnel are available for brand agency support.
Versatility: Compatible with all CCS1 EV models on the market, from compact electric cars and SUVs to heavy trucks, buses, and commercial electric vehicles.
❓ Frequently Asked Questions
What charging standards does the CCS1 gun comply with?
The CCS1 connector complies with IEC 62196-3 and UL 2251 standards, making it suitable for North American and various international markets.
What is the maximum power supported by this connector?
It supports high-power DC charging up to 250 kW with a maximum voltage rating of 1,000V DC.
Does the product include temperature monitoring?
Yes, it features integrated dual PT1000 temperature sensors that monitor thermal changes at the power contacts for enhanced safety.
How durable is the CCS1 charging cable gun?
It is designed for long-term use, capable of withstanding over 10,000 plug-in/pull-out cycles and 2 tons of vehicle run-over pressure.
Can the design be customized for my brand?
Yes, we offer OEM and ODM services, including logo customization and adjustments to the appearance and functionality of the CCS1 gun.
Is it compatible with all electric vehicles?
The CCS1 plug is compatible with all CCS1 EV models, including passenger cars, SUVs, buses, and commercial heavy trucks.

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