EV Charging Cable CCS1 Connector Overview
CCS1 EV plugs are available in 80A, 125A, 150A, 200A, 250A, 300A, and 350A options. This Combined Charging System (CCS1) connector is designed for DC fast charging and complies with IEC 62196-3 standards.
Built on open and universal standards, our high-quality CCS1 plugs are designed for 10,000+ charging cycles. The 300A and 350A variants support direct-current charging at a maximum of 350 kW, ensuring high compatibility for modern electric vehicles.
Product Features
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Convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles (EV).
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Proprietary silver-plated contacts for long-life durability and enhanced conductivity.
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Integrated dual temperature sensors (2pcs PT1000) for real-time monitoring of DC+ and DC- terminals.
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Produced in accordance with IATF 16949 automotive and ISO 9001 standards.
Technical Specifications
| Meet IEC 62196-3 standard |
| Concise appearance, support back installation |
| Protection class: IP65 |
| Max charging power: 150kW to 350kW |
| Mechanical life: No-load plug in/pull out > 10,000 times |
| Impact resistance: 1m drop and 2t vehicle run-over pressure |
| DC Input: 150A/200A/300A/350A 1000V DC MAX |
| Insulation resistance: > 2000MΩ (DC1000V) |
| Terminal temperature rise: < 50K |
| Withstand Voltage: 3200V |
| Thermoplastic (UL94 V-0 flame retardant), Copper alloy with silver plating |
| Operating temperature: -30°C to +50°C |
Ultrasonic Welding Technology
This advanced welding technology minimizes resistance between the conductive terminal and the cable to nearly zero. This significantly reduces heat generation during the DC fast charging process, extending product life and improving safety.
Voltage and Safety
Rated at 1,000 volts DC, the CCS1 connector provides a number of safety features that protect against overvoltage, overcurrent, and short circuits. Enhanced ground fault detection and continuous temperature monitoring ensure a secure charging environment.
Versatility and Compatibility: The CCS1 plug is compatible with all CCS1 EV models, including compact cars, powerful SUVs, heavy trucks, buses, and commercial electric vehicles.
Frequently Asked Questions
1. What is the maximum charging power of the CCS1 connector?
The CCS1 connector supports a maximum charging power range from 150kW up to 350kW, depending on the current rating (up to 350A).
2. Is this connector compatible with all electric vehicles?
It is compatible with all electric vehicles (EV) and Plug-in Hybrid Electric Vehicles (PHEV) that utilize the CCS1 standard commonly used in North America and parts of Asia.
3. How many charging cycles can the CCS1 gun withstand?
Our CCS1 gun is designed for durability, capable of exceeding 10,000 plug-in and pull-out cycles under no-load conditions.
4. What safety protections are built into the charging plug?
It includes dual PT1000 temperature sensors, short circuit protection, ground fault detection, and overvoltage/overcurrent protection.
5. Can the logo or appearance of the CCS1 gun be customized?
Yes, we support OEM and ODM services, including LOGO customization and adjustments to the functional appearance to meet brand requirements.
6. What is the environmental protection rating?
The connector features an IP65 protection rating, ensuring reliable performance in various weather conditions within a temperature range of -30°C to +50°C.
