Product Overview
The high-power liquid-cooled CCS2 charging cable is engineered for high-performance electric vehicle charging. Compliant with the IEC62196-3 standard, this solution is designed to handle extreme currents while maintaining safety and efficiency through advanced thermal management.
✔️
Wide Compatibility:
In addition to impressive charging speeds, our 600A liquid-cooled CCS2 charging cable complies with the IEC62196-3 charging standard. It is widely compatible with most major automotive brands, including Tesla, BMW, Audi, and other popular European EV models, ensuring a seamless universal charging solution.
❄️
Liquid Cooling Design:
The liquid cooling system plays a critical role in high-power sessions. By efficiently dissipating heat, it maintains optimal operating temperatures within the connector, preventing overheating and ensuring consistent performance and reliability.
Technical Specification
| Features |
1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 400kW/500kW/600kW
5. AC Max charging power: 45.36kW
|
| Mechanical Properties |
1. Mechanical life: no-load plug in/pull out ＞ 10000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
|
| Electrical Performance |
1. DC input: 400A/500A/600A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: ＞ 2000MΩ (DC1000V)
4. Terminal temperature rise: ＜ 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
|
| Applied Materials |
1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
|
| Environmental |
1. Operating temperature: -30°C ~ +50°C |
⚡
Physical Design & Voltage Rating:
Compliant with IEC62196, the connector supports both AC and DC charging with separate pins. With a 1,000-volt DC maximum rating, it is the ideal choice for ultra-fast and efficient vehicle charging.
🛠️
Ultrasonic Welding Technology:
This technology reduces EV resistance to nearly zero during charging, significantly minimizing heat generation during high-current DC processes.
🛡️
Safety Features & Quality Assurance:
Equipped with short circuit protection, ground fault detection, and temperature monitoring. These plugs can withstand over 10,000 plugging cycles, ensuring durability and reduced maintenance costs for long-term operations.
🎨
OEM & ODM Services:
The 600A CCS2 Gun supports LOGO customization as well as full function and appearance tailoring. Professional technical personnel are available to assist in developing your brand agency roadmap.
1. High-Power Liquid Cooling System: A dedicated circulation channel exists between the cable and the connector. A cooling medium is circulated via a power pump to handle the heat from 500A-600A current loads.
2. Ultra-Fast Charging: Capable of delivering up to 600KW, this system ensures the vehicle battery is replenished in record time, providing convenience for long road trips and busy commercial schedules.
Frequently Asked Questions
Q1: What is the maximum power the CCS2 liquid-cooled cable can handle?
A: The system is designed to support high-power DC charging at 400kW, 500kW, and up to a maximum of 600kW with a 1000V DC rating.
Q2: How does the liquid cooling system work?
A: It uses a dedicated circulation channel between the cable and the connector. A cooling medium is pumped through the channel to dissipate heat generated during high-current charging sessions.
Q3: Is the CCS2 gun compatible with all electric vehicles?
A: Yes, it is compatible with all EV models using the CCS2 standard, including brands like Tesla (European models), BMW, Audi, and commercial vehicles like electric trucks and buses.
Q4: What are the benefits of Ultrasonic Welding Technology?
A: It minimizes contact resistance to nearly zero, which helps prevent the connector from heating up during intense DC charging, enhancing both safety and efficiency.
Q5: What safety protections are built into the connector?
A: The connector includes multiple safety layers such as overvoltage protection, overcurrent protection, short circuit protection, ground fault detection, and real-time temperature monitoring.
Q6: Can the product be customized for my brand?
A: Yes, we offer OEM and ODM services, including logo customization and adjustments to the product's appearance and functional features to suit your business needs.
