Best 300A CCS2 Gun DC 1000V Combo 2 Connector EV Charging Cable Manufacturers, Factory

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo 1 (CCS1 Plug) and Combo 2 (CCS2 Plug) connectors to provide power. These two connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market and CCS1 Gun mainly use in US market.

Product Description

EV Charging Cable CCS2 Gun Features

CCS2 Gun

Product Introduction

1. CCS2 EV plugs are available in 60A to 500A. It is used in DC fast charging and complies with IEC 62196-3 (EN 62196-3) standards.

2. Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality CCS2 Gun EV plugs are designed for 10,000+ charging cycles.

3. CCS 2 Connector electric car charging plugs feature integrated temperature sensors (2pcs PT1000) for monitoring temperature changes at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with IATF 16949 automotive and ISO 9001 standards. Options include 200A, 250A, 300A, and 350A CCS2 variants.

Product Overview

CCS2 Connector Details
CCS2 Features Display

Product Features

1. CCS2 Plug provides convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles (EV).

2. Designed for Combined Charging System applications using proprietary silver-plated contacts for long-life durability. Supports AC & DC charging standards across Europe, Asia, Australia, and global markets.

3. Available in Air Cooling and Liquid Cooling configurations for 250A, 300A, and 350A CCS2 EV plugs.

4. High-power Liquid Cooling CCS Combo 2 Plugs support 400A and 500A with quick-change DC terminals for ultra-high-speed charging.

Technical Specification

General Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max DC charging power: 300kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10000 times
2. Impact force resistance: 1m drop and 2t vehicle run-over pressure
Electrical Performance 1. DC input: 300A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environment Operating temperature: -30°C to +50°C

Physical Design & Safety

Physical Design: The CCS2 Gun is an EV connector complying with the IEC62196 standard. It is compatible with both AC and DC charging modes using dedicated pins for each.

Ultrasonic Welding Technology: This technology minimizes resistance during the charging process, significantly reducing heat buildup during high-power DC charging.

Voltage Rating: Rated for a maximum of 1,000 volts DC, the 250A to 350A connectors are ideal for fast and efficient electric vehicle charging.

Safe Features: Integrated safety systems protect against overvoltage, overcurrent, short circuits, and ground faults. Real-time temperature monitoring ensures operational safety.

Quality Assurance: Designed to withstand over 10,000 plugging cycles, these plugs offer durability and wear resistance, reducing long-term maintenance costs for charging operators.

OEM & ODM Services: We support logo customization as well as full appearance and functional customization tailored to your brand requirements.

High Power Ratings: Capable of handling 300A, 350A, 400A, and 500A, ensuring ultra-fast DC charging speeds to reduce station dwell time.

Versatility: Fully compatible with all CCS2 EV models on the market, from compact cars and SUVs to heavy trucks and buses.

Frequently Asked Questions

Q: What is the maximum charging power for the CCS2 connector?
A: The CCS2 connector supports a maximum DC charging power of up to 350kW for standard versions, and even higher for liquid-cooled 500A models.
Q: Are these connectors compatible with all electric vehicles?
A: These plugs are compatible with all EV models that use the CCS2 (Combined Charging System Type 2) standard, which is widely used in Europe, Asia, and Australia.
Q: How does ultrasonic welding benefit the charging process?
A: Ultrasonic welding reduces contact resistance to nearly zero, which lowers heat generation and extends the lifespan of the cable and connector.
Q: What safety protections are included?
A: It includes dual PT1000 temperature sensors, short circuit protection, ground fault detection, and overvoltage/overcurrent safeguards.
Q: What is the expected durability of the CCS2 plug?
A: The plug is designed for high durability, rated for more than 10,000 successful plug-in and pull-out cycles.

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