Best 250A CCS2 EV charging cable Combo 2 DC fast EV charging plug CCS2 EV charging connector Supplier, Suppliers

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo 1 (CCS1 Plug) and Combo 2 (CCS2 Plug) connectors to provide power. These two connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 Gun mainly use in Europe market and CCS1 Gun mainly use in US market.

Product Description

EV Charging Cable CCS2 Gun Features
EV Charging Cable CCS2
Product Introduction

1. CCS2 EV plugs are available in 60A to 500A. It is used in DC fast charging and complies with IEC 62196-3 (EN 62196-3).

2. Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. Universally compatible, high-quality CCS2 Gun EV plugs designed for 10,000+ charging cycles.

3. CCS 2 Connector electric car charging plugs integrated temperature sensors (2pcs PT1000) for monitoring the temperature change at the power contacts (between DC+ and DC- terminals). Universally compatible, high-quality CCS2 Gun designed for 10,000+ charging cycles. CCS2 Connector is developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard. Available in 200A, 250A, 300A, and 350A configurations.

CCS2 Gun Details
Product Features
CCS2 Product Features

• CCS2 Plug is convenient for charging Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles (EV).

• CCS 2 Gun design for use in Combined Charging System applications utilizes proprietary silver-plated contacts for long-life durability. CCS Type 2 supports AC & DC Charging standards of Europe, Asia, Australia, and increasingly global standards.

• Air Cooling and Liquid Cooling CCS2 Gun options available: 250A CCS2 Connector, 300A CCS Combo 2 Plug, 350A CCS2 EV plug.

• Liquid Cooling CCS Combo 2 Plug 400A 500A CCS2 Gun Terminal Quick-Change DC High Power EV Charging CCS2 Connector With EV Cable.

Specification Table
Features 1. Meet 62196-3 IEC 2011 SHEET 3-Im standard
2. Concise appearance, support back installation
3. Back Protection class IP55
4. Max charging power: 250kW
5. AC Max charging power: 45.36kW
Mechanical Properties 1. Mechanical life: no-load plug in/pull out > 10,000 times
2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance 1. DC input: 250A 1000V DC MAX
2. AC input: 16A 32A 63A 240/415V AC MAX
3. Insulation resistance: > 2000MΩ (DC1000V)
4. Terminal temperature rise: < 50K
5. Withstand Voltage: 3200V
6. Contact resistance: 0.5mΩ Max
Applied Materials 1. Case Material: Thermoplastic, flame retardant grade UL94 V-0
2. Pin: Copper alloy, silver + thermoplastic on the top
Environmental Operating temperature: -30°C to +50°C
Technical Highlights
Physical Design: The CCS2 Gun is an EV connector complying with the standard of IEC62196. The connector is compatible with AC and DC charging. Separate pins are used for each mode.
Ultrasonic Welding Technology: This technology can make the resistance of the EV tend to zero during the charging process and reduce the heating up phenomenon during the DC charging process.
Voltage Rating: The 250A, 300A, 350A CCS2 connector can be used to charge electric vehicles quickly, thanks to its 1,000-volt DC maximum voltage rating. It is the ideal choice for efficient high-speed charging.
Safe Features: The CCS2 connector has several safety features that protect against potential hazards such as overvoltage and overcurrent. These include short circuit protection, ground fault detection, and temperature monitoring.
Quality Assurance: CCS 2 EV Plugs can withstand more than 10,000 times of plugging and unplugging. Ensure the safety of long-term power supply, solid, durable, and wear-resistant. It reduces operation and maintenance costs for charging enterprises.
OEM & ODM: CCS 2 Gun supports simple LOGO customization and also supports customization of the entire function and appearance. Professional sales and technical personnel are available for docking to help open your brand agency.
High Power Ratings: Designed to handle high currents, offering exceptional power ratings of 300A, 350A, 400A, and 500A. This ensures ultra-fast DC charging speeds significantly reducing the time spent at stations.
Versatility and Compatibility: Compatible with all CCS2 EV models on the market today. Whether you own a compact car, SUV, heavy truck, bus, or commercial vehicle, our CCS2 plug is designed to meet your DC fast charging needs.
Enhanced Safety: Ultrasonic welding technology between the conductive terminal and cable ensures contact resistance tends toward zero. Built-in temperature sensors make the charging process safer and extend product service life.
Frequently Asked Questions
Q1: What is the maximum charging power supported by the CCS2 Gun?
The CCS2 plug supports DC fast charging at a maximum of 350 kW, with specific liquid-cooled versions capable of handling currents up to 500A.
Q2: Is the CCS2 connector compatible with all electric vehicles?
The CCS2 plug is compatible with all CCS2 EV models available on the market, including passenger cars, SUVs, buses, and commercial electric vehicles.
Q3: How does the temperature monitoring system work?
The connector integrates two PT1000 temperature sensors that constantly monitor the heat levels at the power contacts (DC+ and DC- terminals) to prevent overheating.
Q4: What is the mechanical lifespan of the CCS2 plug?
Our CCS2 Gun is designed for durability, capable of withstanding over 10,000 cycles of no-load plugging and unplugging.
Q5: Can the CCS2 Gun be customized with a company logo?
Yes, we support OEM and ODM services, including simple LOGO customization as well as full function and appearance modifications.
Q6: What safety standards does the CCS2 connector follow?
It complies with IEC 62196-3 standards and is produced in accordance with IATF 16949 and ISO 9001 automotive quality standards.

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