CCS2 EV Charging Cable Gun Features
Product Introduction
1
250A 300A 350A 375A CCS2 EV plug. It’s used in DC fast charging and complies with IEC 62196-3 (EN 62196-3) standards.
2
The Combined Charging System (CCS) is based on open and universal standards for electric vehicles. Our 350A CCS Type 2 plug is used for direct-current charging at a maximum of 350 kW. It is universally compatible, high-quality, and designed for 10,000+ charging cycles.
3
300A 350A CCS 2 Connector electric car charging plugs feature integrated temperature sensors (2pcs PT1000) for monitoring temperature changes at the power contacts (between DC+ and DC- terminals). Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 standard.
Product Features
1. 250A 300A CCS2 Plug provides convenient charging for Plug-in Hybrid Electric Vehicles (PHEV) and Electric Vehicles (EV).
2. 300A 350A CCS 2 Gun design for use in Combined Charging System applications utilizes proprietary silver-plated contacts for long-life durability. Supporting AC & DC Charging standards for Europe, Asia, Australia, and increasingly global markets.
3. Available in Air Cooling and Liquid Cooling options for CCS2 Gun 250A, 300A CCS Combo 2 Plug, and 350A CCS2 EV plugs.
4. Liquid Cooling CCS Combo 2 Plug 400A 500A CCS2 Gun Terminal features Quick-Change DC High Power EV Charging CCS2 Connector with EV Cable.
Technical Specification
| Features |
1. Meet 62196-3 IEC 2011 SHEET 3-Im standard |
| 2. Concise appearance, support back installation |
| 3. Back Protection class IP55 |
| 4. Max charging power: 300kW / 350kW |
| 5. AC Max charging power: 45.36kW |
| Mechanical Properties |
1. Mechanical life: no-load plug in/pull out > 10000 times |
| 2. Impact of external force: can afford 1m drop and 2t vehicle run over pressure |
| Electrical Performance |
1. DC input: 250A / 300A / 350A 1000V DC MAX |
| 2. AC input: 16A 32A 63A 240/415V AC MAX |
| 3. Insulation resistance: > 2000MΩ (DC1000V) |
| 4. Terminal temperature rise: < 50K |
| 5. Withstand Voltage: 3200V |
| 6. Contact resistance: 0.5mΩ Max |
| Applied Materials |
1. Case Material: Thermoplastic, flame retardant grade UL94 V-0 |
| 2. Pin: Copper alloy, silver + thermoplastic on the top |
| Environmental |
Operating temperature: -30°C ~ +50°C |
⚡ Physical Design
Complies with IEC62196 standards. Compatible with both AC and DC charging using separate pins for each mode.
🔧 Ultrasonic Welding
Technology that reduces resistance to near zero, preventing heat build-up during the high-power DC charging process.
🛡️ Safe Features
Includes short circuit protection, ground fault detection, and real-time temperature monitoring to protect against hazards.
💎 Quality Assurance
Tested for over 10,000 plug/unplug cycles. Solid, durable, and wear-resistant for long-term power supply safety.
🚀 High Power Ratings
Designed to handle 300A, 350A, 400A, and 500A. Ensures ultra-fast charging speeds for commercial and heavy vehicles.
🌍 Versatility
Compatible with all CCS2 EV models, from compact cars and SUVs to heavy trucks and buses.
OEM & ODM Services
We support simple LOGO customization as well as full customization of function and appearance. Professional sales and technical personnel are available for docking to help open your brand agency road.
Frequently Asked Questions
Q1: What is the maximum charging power of the CCS2 Gun?
A: The CCS2 connector supports a maximum DC charging power of up to 350kW, with specific models available for up to 500A high-power charging.
Q2: Is the CCS2 connector compatible with all electric vehicles?
A: It is compatible with all EV models that use the CCS2 standard, which is widely used across Europe, Asia, and Australia.
Q3: How does the temperature monitoring system work?
A: The plug integrates dual PT1000 temperature sensors that constantly monitor the heat at the power contacts to ensure safety and prevent overheating.
Q4: What is the benefit of Ultrasonic Welding technology in these cables?
A: It minimizes contact resistance to near zero, which significantly reduces heat generation during high-current DC charging and extends the product's lifespan.
Q5: Can the CCS2 plug be used for both AC and DC charging?
A: Yes, the Combined Charging System (CCS) design allows for both AC and DC charging using a single interface with dedicated pins for each mode.
Q6: What is the durability of the connector?
A: Our CCS2 connectors are designed for longevity, rated for more than 10,000 cycles of plugging and unplugging under normal conditions.
